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Raychem Devices 

No:    RCPS-200-20 
Rev:   E1 
Date:  August 10, 2016 

Installation Procedures for D-436-XX and D-200-XX 

(Miniseal™) Sealed Crimp Splices

 

 

_________________________________________ 
Unless otherwise specified dimensions are in millimeters.  [Inches dimensions are in between brackets] 
© 2007-2016 TE Connectivity Corporation.  All rights reserved.  

If this document is printed it becomes uncontrolled.  Check for the latest revision.

 

 

 
 

 

 

 
 
7.3 

Over Heating (Unacceptable) 

 

Wire insulation, sealing sleeve and meltable rings show signs of mechanical damage 
or overheating, such as cuts, tears, melting, charring 

 

 

 

 

 
 
 
 
 
 

1

 These values are for reference only and may change based on other variables (i.e. reflector type, 

sleeve's relative distance to the reflector, etc.) 
 

DISCLAIMER

 

                                                           

All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each 
product for their application. Tyco Electronics makes no warranties as to the accuracy or completeness of the information, and disclaims any liability 
regarding its use. Tyco Electronics' only obligations are those in the Standard Terms and Conditions of Sale for this product, and in no case will Tyco 
Electronics be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use or misuse of the product. 

 

Содержание RAYCHEM D-436 Series

Страница 1: ...3 Application Equipment and Tools 3 1 Crimp Tools 1 AD 1377 Crimp Tool 2 Manufacturer s recommended crimp tool for splices other than Tyco Electronics Raychem crimp splices 3 2 Heating Tools Products...

Страница 2: ...upplied in three basic configurations according to the number of wires that can be spliced together These part and splice configurations are as follows 4 1 1 One Wire to One Wire In Line Splices or Tw...

Страница 3: ...he D 436 XX and D 200 XX series Separate procedures are provided for parts conforming to paragraphs 4 1 1 4 1 2 and 4 1 3 WARNING Follow installation instructions carefully Use adequate ventilation an...

Страница 4: ...n the splicing tables to fold any conductors back fold the appropriate conductor s as shown below 5 3 One to one In line Splices and Two wire Stub Splices 5 3 1 Select proper slice components and prep...

Страница 5: ...lows a Use one of the heating tools listed in section 3 b Heat from one end toward the other For stub splices start at the end from which the wires exit c Continue heating until the seals melt and flo...

Страница 6: ...All rights reserved If this document is printed it becomes uncontrolled Check for the latest revision 5 4 2 Splicing Procedure 1 Insert one of the multiple wires through each hole of the multiple hole...

Страница 7: ...the multiple wire seal melts and flows around and along the wire insulation c Move the heat toward the single wire or open end shrinking the sleeve along the way d Heat the second end until the seal m...

Страница 8: ...ltiple wires coming from the other direction through the separate seal one wire per hole as shown 3 Crimp the wires in the crimp splice as shown below Make sure that the multiple wires do not become c...

Страница 9: ...sturbed WARNING The heating tool and the assembly become hot during the installation of the Sealing Sleeve To prevent burns allow tool and the assembly to cool down before handling 7 Inspect the compl...

Страница 10: ...r the latest revision 3 The sealing sleeve must not be discolored to the point where it prevents visual inspection of the splice overheated condition 6 3 Inspection for Damage 1 The sealing sleeve mus...

Страница 11: ...tears melting charring 1 These values are for reference only and may change based on other variables i e reflector type sleeve s relative distance to the reflector etc DISCLAIMER All of the above inf...

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