409-35011
Rev C
44
of 54
(6) Place the new Mandrel into the changeover tool (see Figures 46), insert the tool and Mandrel
into the Mandrel Shaft, turn the tool clockwise to tighten the mandrel.
CAUTION
DO NOT OVERTIGHTEN.
(7) Remove LOTO from the machine.
(8) Apply power to the machine.
(9) Perform the Calibration Cycle
9. Calibration Cycle:
a. The HV-CP automatically calibrates the tooling to ensure the proper tooling set for the application
are installed.
b. To calibrate, press the button on the UI, and the machine will run the cycle.
NOTE
It is recommended that this be done every time any of the tooling is replaced.
10. Tooling Changeover for 50-60 mm
2
size cables:
a. Due to the variance in the cable diameters, the machine will select the most appropriate tooling for
the diameters provided. However, there is an opportunity to select another set of tooling.
(1) Some smaller 60 mm
2
cables will be in the 50 mm
2
tooling range and will therefore work with
both sets of tooling.
CAUTION
If you select the wrong tool, there is a potential for tooling crash or scrapped cables.
Preventive
The machine has been designed to minimize maintenance as much as possible. The following preventive
maintenance procedures should be done on the intervals given below.
DANGER
Always turn off and lock out the Main Disconnect and the Pneumatic shutoff when performing maintenance on the
HV-CP machine.
By Schedule
Inspect the belts for cracking, missing teeth, or missing pieces every 250K cycles.
6.
TROUBLESHOOTING
Perform troubleshooting in accordance with Figure 47.
Problem
Probable Cause
Solution
Cable not feeding
properly
Cable end out of round
Cut the end of the cable again if the cable is severely out of round. Otherwise, squeeze the
cable in your hands to return the cable to a round shape.
Cable not straight enough
–
not touching sensor
Remove cable and restraighten. Re-insert cable and point any bend upwards if possible
(gravity will help straighten cable).
Scrap Tube Clog
Bin Full or an obstruction in
Tube
Empty Bin and/or clear obstruction from the scrap tube by removing the bin and clearing the
scrap above.
Mis-shaped or poor
cuts
Dull tooling
Replace tooling.
Improper Cut
Rotary Head not Homing
Verify homing performance by inserting tooling change tool 2361560-1 into the hole in the
pulleys when homed (If the machine has properly homed, the pin will smoothly slide into the
pulleys).
Sequence not
correctly performed
----
Contact TE Field Service Engineering for assistance.
Loss of cycle data
----
Back up on flash drive or contact TE Field Service Engineering for assistance.
Figure 47
