background image

409-10104 

Rev B 

2 of 12 

SAFETY PRECAUTIONS — AVOID INJURY 

Safeguards are designed into this application equipment to protect operators and maintenance personnel from 
most hazards during equipment operation. However, certain safety precautions must be taken by the operator 
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application 
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or 
hazardous environment. 

Carefully observe the following safety precautions before and during operation of the equipment:

Always wear approved eye protection while operating 

equipment. 

Always wear appropriate ear protection while using 

equipment. 

Moving parts can crush and cut. Always keep guard(s) 

in place during normal operation.  

Electrical shock hazard. 

 

Always turn off the main power switch and disconnect 

the electrical cord from the power source when 

performing repair or maintenance on the equipment.  

Never insert hands into installed equipment. 

Never wear loose clothing or jewelry that may catch in 

moving parts of the equipment. 

Never alter, modify, or misuse the equipment. 

 

TOOLING ASSISTANCE CENTER

 

CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) 

The 

Tooling Assistance Center

 offers a means of providing technical assistance when required. 

In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the 
application equipment when problems arise which your maintenance personnel are unable to correct. 

INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER 

When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person 
familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many 
difficulties can be avoided in this manner. 

When calling the Tooling Assistance Center, be ready with the following information: 

1.  Customer name 

2.  Customer address 

3.  Person to contact (name, title, telephone number, and extension) 

4.  Person calling 

5.  Equipment number (and serial number if applicable) 

6.  Product part number (and serial number if applicable) 

7.  Urgency of request 

8.  Nature of problem 

9.  Description of inoperative component(s) 

10.  Additional information/comments that may be helpful 

 

Содержание 1976330-1

Страница 1: ...m Customer Manual 409 10104 19 SEP 14 Rev B SAFETY PRECAUTIONS READ THIS FIRST 2 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Electrical Requirements 4 2 2 Functional Description Figure 3 4 3 OPERATION 5 3 1...

Страница 2: ...lry that may catch in moving parts of the equipment Never alter modify or misuse the equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Страница 3: ...s listed by Underwriters Laboratories The program consists of permanently joining a short length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 a...

Страница 4: ...eable battery pack which is supplied with a recharging unit The recharging unit operates on 115 Vac line power and charges the battery pack from full discharge to full charge in approximately 30 minut...

Страница 5: ...ered the operator will use one of two splice sizes along with the corresponding die set in the tool To determine the correct splice and die set for your application refer to Figure 3 Find the correct...

Страница 6: ...that you are using the correct COPALUM splice and crimp chamber for the aluminum wire or aluminum and copper wire size combinations that you are going to crimp The color dot code stripe on the splice...

Страница 7: ...l button of the tool until the moving anvil grips the splice Check for proper positioning of splice in the crimp chamber DANGER Keep fingers away from the crimping area when operating the tool 7 Conti...

Страница 8: ...ck at splice seam 2 Check each crimped splice with the secondary crimp gage to be sure of a proper crimp Find the gage end with the color code dot matching the color code stripe on the splice Align th...

Страница 9: ...tered in the tubing with approximately 12 7 mm 50 in of tubing on either side of splice See Figure 10 2 Heat the tubing with the heat gun until the tubing shrinks to the shape of splice Do NOT overhea...

Страница 10: ...n then insert the pack into the charging unit as shown in Figure 13 The battery pack will be fully charged when the charger indicator becomes green A full charge takes about 30 minutes Figure 13 4 MAI...

Страница 11: ...and skill and established company standards Remove all excess lubrication from the crimping area of the tool Check dies for damage or excessive wear Inspect the crimping area for metal particles The p...

Страница 12: ...damage the seal of the tool 3 The red LED flashes three times and simultaneously three audible alert warning signals occur see Figure 15 Serious fault If this fault occurs repeatedly contact the Tool...

Отзывы: