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409-10104 

Rev B 

12 of 12 

5.

 

TROUBLESHOOTING 

1.  Constant flashing of the red LED or an audible alert. See Figure 14. If the failure cannot be solved 

through the action recommended in Figure 15 contact the Tooling Assistance Center. 

2.  If the tool loses oil, contact the Tooling Assistance Center. Do not open the tool or damage the seal of 

the tool 

3.  The red LED flashes three times and simultaneously three audible alert warning signals occur (see 

Figure 15). Serious fault! If this fault occurs repeatedly, contact the Tooling Assistance Center. Do not 
open the tool or damage the seal of the tool. 

Figure 15 

6.

 

TOOL REPAIR 

When repair of the tool is necessary, contact the Tooling Assistance Center at 1-800-722-1111 for detailed 
information. 

7.

 

REVISION SUMMARY 

 

Updated document to corporate requirements 

 

Added new text in Paragraph 3.2.7 

Содержание 1976330-1

Страница 1: ...m Customer Manual 409 10104 19 SEP 14 Rev B SAFETY PRECAUTIONS READ THIS FIRST 2 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Electrical Requirements 4 2 2 Functional Description Figure 3 4 3 OPERATION 5 3 1...

Страница 2: ...lry that may catch in moving parts of the equipment Never alter modify or misuse the equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Страница 3: ...s listed by Underwriters Laboratories The program consists of permanently joining a short length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 a...

Страница 4: ...eable battery pack which is supplied with a recharging unit The recharging unit operates on 115 Vac line power and charges the battery pack from full discharge to full charge in approximately 30 minut...

Страница 5: ...ered the operator will use one of two splice sizes along with the corresponding die set in the tool To determine the correct splice and die set for your application refer to Figure 3 Find the correct...

Страница 6: ...that you are using the correct COPALUM splice and crimp chamber for the aluminum wire or aluminum and copper wire size combinations that you are going to crimp The color dot code stripe on the splice...

Страница 7: ...l button of the tool until the moving anvil grips the splice Check for proper positioning of splice in the crimp chamber DANGER Keep fingers away from the crimping area when operating the tool 7 Conti...

Страница 8: ...ck at splice seam 2 Check each crimped splice with the secondary crimp gage to be sure of a proper crimp Find the gage end with the color code dot matching the color code stripe on the splice Align th...

Страница 9: ...tered in the tubing with approximately 12 7 mm 50 in of tubing on either side of splice See Figure 10 2 Heat the tubing with the heat gun until the tubing shrinks to the shape of splice Do NOT overhea...

Страница 10: ...n then insert the pack into the charging unit as shown in Figure 13 The battery pack will be fully charged when the charger indicator becomes green A full charge takes about 30 minutes Figure 13 4 MAI...

Страница 11: ...and skill and established company standards Remove all excess lubrication from the crimping area of the tool Check dies for damage or excessive wear Inspect the crimping area for metal particles The p...

Страница 12: ...damage the seal of the tool 3 The red LED flashes three times and simultaneously three audible alert warning signals occur see Figure 15 Serious fault If this fault occurs repeatedly contact the Tool...

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