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3.7.1 AC Input Connector

3.7.2 AC Input Cord

3.7.3 AC Input Wire Connection

The AC input connector is a header (Phoenix Contact P/N:PC6-16/4-GF-10, 16) with a screw
plug in connector (Phoenix Contact P/N: PC 6/4-STF-10,16), located on the rear panel.
Use suitable wires and tightening torque as follows:
1. Wire diameter: 12AWG for three-phase 200V models and

14AWG for three-phase 400V models. Refer to Table 1-1 for details.

2. Tightening torque: 10.7-13.4Lb-inch. (1.2-1.5Nm).

Refer to section 1.3.4 for details of the recommended

AC input cords and to section 3.7 for

disconnected device requirement.

1.Strip the outside insulation of the AC cable approx. 10cm. Trim the wires so that the ground wire is

10mm longer than the other wires. Strip 10mm at the end of each of the wires.

2.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through the

outside opening in the AC input cover and screw the locknut securely (11-14 Lb-inch.) into the
base, from the inside.

3.Slide the helix-shaped body onto the AC cable. Insert the stripped wires through the strain relief

base until the outer cable jacket is flush with the edge of the base. Tighten (16-18 Lb-inch.) the
body to the base while holding the cable in place. Now the cable is securely fastened inside the
strain relief. Refer to Fig.3-2.

WARNING

AC input cord is not provided with power supply.

WARNING

Some components inside the power supply are at AC voltage even when the On/Off switch is in the
“Off ” position. To avoid electric shock hazard, disconnect the line cord and load and wait two
minutes before removing cover.

The power supply ON/OFF switch is not the main disconnect device and does not completely
disconnect all the circuits from the AC source.
An appropiately rated disconnect device such as circuit breaker, type B plug on power cord, ...etc.,
shall be provided in the final installation. The disconnect device shall comply with UL/IEC 60950-1
requirements and shall be easily accessible.

CAUTION

AC Input Wires No Conductor Pretreatment: Phoenix Contact clamping parts are designed so
that all kinds of copper conductors can be clamped without pretreatment.
It is forbidden to solder the conductors. The solder tin yields and fractures under high pressure. The
result is increased contact resistance and an excessive temperature rise. In addition, corrosion
caused by pickling or fluxes has been observed on soldered conductor ends. Notch fractures at the
transition point from the rigid to the flexible conductor area are also possible.

Fig.3-2: Stripped Wires installed in Strain Relief

Screw-on

Locknut

Содержание GENESYS GEN 5kW Series

Страница 1: ...le DC Power Supplies 5kW in 2U Built in RS 232 RS 485 Interface Advanced Parallel Operation Optional Interface N A L t n a i l p m o C IEEE488 2 SCPI GPIB Multi Drop Isolated Analog Programming www he...

Страница 2: ...8 5 IA657 04 01 Rev E USER MANUAL This Manual Covers Models GEN8 600 GEN10 500 GEN16 310 GEN20 250 GEN30 170 GEN40 125 GEN60 85 GEN80 65 GEN100 50 GEN150 34 GEN200 25 GEN300 17 GEN400 13 GEN500 10 GE...

Страница 3: ...us Substances Notes Concentration Values of Toxic and Hazardous Substances Elements wt Subpart Name This information sheet was prepared based on People s Republic of China Management Methods for Contr...

Страница 4: ...5 A1 1998 A2 2001 ESD AD 8KV CD 4KV EN 61000 4 3 2006 Radiated Immunity 3V m EN 61000 4 4 2004 EFT B Power leads 2KV Signal leads 0 5KV EN 61000 4 5 2006 Conductive Surges Common mode 2KV Differential...

Страница 5: ...This page intentionaly left blank...

Страница 6: ...ACTERISTICS 2 13 OUTLINE DRAWINGS 3 1 GENERAL 3 2 PREPARATION FOR USE 3 3 INITIAL INSPECTION 3 4 RACK MOUNTING 3 4 1 To install the power supply in a rack 3 4 2 Rack mount slides 3 5 LOCATION MOUNTING...

Страница 7: ...5 3 2 Activated OVP protection indications 5 3 3 Resetting the OVP circuit 5 4 UNDER VOLTAGE LIMIT UVL 5 4 1 Setting the UVL level 5 5 FOLDBACK PROTECTION 5 5 1 Setting the Foldback protection 5 5 2...

Страница 8: ...7 3 Initialization control commands 7 7 4 ID control commands 7 7 5 Output control commands 7 7 6 Global output commands 7 7 7 Status control commands 7 8 STATUS ERROR AND SRQ REGISTERS 7 8 1 General...

Страница 9: ...This page intentionaly left blank...

Страница 10: ...occurring as a result ofthe buyer s circuitry or the buyer s supplied products No other warranty is expressed or implied WARRANTY SERVICE This product must be returned to an authorized TDK Lambda Ltd...

Страница 11: ...racombe Devon EX34 8ES UK TM NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to prov...

Страница 12: ...use a potential shock hazard that might cause personal injury There is a potential shock hazard at the RS232 485 and the IEEE ports when using power supplies with rated or combined voltage greater tha...

Страница 13: ...Terminal Off Supply On Supply Direct Current DC Alternative Current AC Three PhaseAlternating Current Standby Supply The WARNING sign denotes a hazard An attention to a procedure is called Not followi...

Страница 14: ...5...

Страница 15: ...6...

Страница 16: ...ow the user to set the output parameters the protection levels Over Voltage protection Under Voltage limit and Foldback and preview the settings The rear panel includes the necessary connectors to con...

Страница 17: ...pply The output voltage and the current limit can be programmed by analog voltage or by resistor and can be monitored by analog voltage The power supply output can be remotely set to On or Off and ana...

Страница 18: ...45 type plugs 8 contacts P N GEN RJ45 AC Input plug connector Phoenix Contact PC 6 4 STF 10 16 Output terminal shield Plastic legs for bench mounting AC cables are not provided with the power supply...

Страница 19: ...100 80 600 400 21 10 5 22 11 22 11 22 12 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 3 Power Factor Typ 4 Efficiency 4 5 Inrush current 5 2 Maximum Input current at 100 load 1 In...

Страница 20: ...FOLDBACK REMOTE RS232 RS485 IEEE OUTPUT ON FRONT PANEL LOCK 1 Control functions 2 Display 3 Indications 2 9 ENVIRONMENTAL CONDITIONS 1 Operating temperature 2 Storage temperature 3 Operating humidity...

Страница 21: ...hange equal to the unit voltage rating constant input voltage 12 For 8V 16V models the ripple is measured at 2V to rated output voltage and rated output current For other models the ripple is measured...

Страница 22: ...nting holes 10 32 marked A GENERAL DEVICES P N CC3001 00 S160 or equivalent 6 Bus Bar enclosure for 60V to 600V 7 Mounting holes for 19 rack Use M6x16 screws to fix the unit to the rack Note 2 Bus Bar...

Страница 23: ...e are not scratched or cracked Keep all packing material until the inspection has been completed If damage is detected file a claim with carrier immediately and notify the Lambda sales or service faci...

Страница 24: ...15...

Страница 25: ...base while holding the cable in place Now the cable is securely fastened inside the strain relief Refer to Fig 3 2 WARNING AC input cord is not provided with power supply WARNING Some components insi...

Страница 26: ...for the location of the controls indicated in the procedure 1 Ensure that the power supply is configured to the default setting AC On Off switch at Off position Dip switch All positions at Down Off p...

Страница 27: ...play Ensure that the front panel CURRENTLED is on 6 Turn off the front panelAC power switch 7 Remove the shunt from the power supply output terminals Refer to Section 5 3 for explanation of the OVPfun...

Страница 28: ...ort Baud Rate 2 Using The CURRENT adjust encoder check that the Baud Rate can be set to 1200 2400 4800 9600 and 19200 3 8 8 Address Setting 3 8 9 Baud Rate Setting 3 9 CONNECTING THE LOAD 19 Shorting...

Страница 29: ...20...

Страница 30: ...may be harmful to the power supply Adiode should be connected across the output The diode voltage and current rating should be greater than the power supply maximum output voltage and current rating...

Страница 31: ...laces Flat washer 2 places Screws tightening torque 290 310 Lb inch Output Load Wires No Conductor Pretreatment Phoenix Contact clamping parts are designed so that all kinds of copper conductors can b...

Страница 32: ...own the shutter to secure load wires in place and tighten screws B Fig 3 10 Enclosure assembly Load wires Negative Output Return Positive output Shutters Enclosure bottom cover Enclosure top cover B A...

Страница 33: ...o minimize noise pick up If shielded wires are used the shield should be connected to the ground at one point either at the power supply chassis or the load ground The optimal point for the shield gro...

Страница 34: ...ded wires Each load should be separately connected to the remote distribution terminals see Fig 3 14 If remote sensing is required the sensing wires should be connected to the distribution terminals o...

Страница 35: ...an the maximum output voltage of the power supply Ensure that the connections at the load end are shielded to prevent accidental contact with hazardous voltages 3 10 2 Local sensing The power supply i...

Страница 36: ...that the J2 mating connector is plugged securely into the rear panel sense connector J2 4 Turn On the power supply 1 If the power supply is operating in remote sense and either the positive or negativ...

Страница 37: ...ion 4 3 Rear panel controls and connectors See Fig 4 1 to review the controls indicators and meters located on the power supply front panel TM 28 1 Number Control Indicator Description Section High re...

Страница 38: ...display shows OUP Press again to set the UVLusing VOLTAGE encoder the current display shows UUL Main function Auxiliary function Go to local Press REM LOC to put the unit into Local REM LOC button is...

Страница 39: ...er supply rear panel Refer to Table 4 2 for explanations about the rear panel connections and controls Fig 4 2 Rear panel connections and controls 1 Number Item Description Section AC input connector...

Страница 40: ...e or RS232 485 mode when IEEE option is installed Number Item Description Section 4 5 Connector for making remote sensing connections to the load for regulation of the load voltage and compensation of...

Страница 41: ...f logic select RS232 485 select Output Voltage Resistive programming Output Current Limit Resistive programming Enable Disable control Up Output Voltage Programmed by remote analog External Voltage or...

Страница 42: ...nt Manual Pistol grip tool Handle AMP P N 58074 1 Head AMP P N 58063 2 Before making any connection turn the AC On Off switch to the Off position and wait until the front panel display has turned Off...

Страница 43: ...34...

Страница 44: ...t voltage When the output is disabled press the PREV button and then rotate the VOLTAGE encoder knob The VOLTAGE meter will show the programmed output voltage for 5 seconds after the adjustment has be...

Страница 45: ...ncoder knob to adjust the OVP level The display will show OUP and the setting value for 5 seconds after the adjustment has been completed and then will return to it s previous state The minimum settin...

Страница 46: ...cancel the Foldback protection The power supply output will be disabled and the VOLTAGE display will show OFF Press the OUTbutton to enable the power supply output 3 Turn the power supply output Off...

Страница 47: ...open collector output with a 30V parallel zener at J1 13 referenced to the COM potential at J1 12 connected internally to the negative sense potential When the power supply operates in Constant Voltag...

Страница 48: ...lay shows O7P and the ALARM LED blinks Resetting the OTP circuit can be automatic non latched or manual latched depending on the Safe orAutomatic restart mode In Safe start mode the power supply stays...

Страница 49: ...one of the units shuts down Each diode should be rated to at least the power supply rated output voltage and output current Refer to Fig 5 1 and 5 2 for series operation with local and remote sensing...

Страница 50: ...485 4 Programming via the Serial Communication port RS232 RS485 5 14 2 Series connection for positive and negative output voltage In this mode two units are configured as a positive and negative outpu...

Страница 51: ...y the number of parallel units During operation the master unit operates in CV mode regulating the load voltage at the programmed output voltage Connect the sensing circuit to local or remote sensing...

Страница 52: ...atically set the following Output voltage to approximate 102 of rated output voltage Programmed Current to zero UVL to zero volts OVP to its maximum value c The Master and Slave modes are stored in th...

Страница 53: ...SO SO IF_COM IF_COM IF_COM 5 17 FRONT PANEL LOCKING The front panel controls can be locked to protect from accidental power supply parameter change Press and hold PREV button to toggle between Locked...

Страница 54: ...output voltage and current limit can be programmed via the front panel VOLTAGE and CURRENT encoders or via the RS232 485 port In Remote Analog mode the output voltage and current limit can be program...

Страница 55: ...and SW1 2 to its UP position for Output Current limit external programming 3 Set SW1 position 3 to select programming voltage range according to Table 6 3 4 Ensure that SW1 positions 7 and 8 are at th...

Страница 56: ...ng resistors to the mating plug of J1 as shown in Fig 6 2 7 Set the programming resistors to the desired resistance and turn the power supply ON Adjust the resistors to change the power supply output...

Страница 57: ...monitor Iout monitor Vout monitor Iout monitor Signal J1 11 J1 24 J1 11 J1 24 J1 12 J1 12 0 5V 0 10V Down Up Range SW1 4 Return J1 connection Table 6 5 Monitoring signals setting FCC requirements for...

Страница 58: ...ess REM LOC button to put the unit into Local mode 2 Press and hold for approximately 3sec the REM LOC button The VOLTAGE display will indicate the communication port address 3 Using the VOLTAGE adjus...

Страница 59: ...t to set the status registers and read them while the unit is in Local mode If the Enable registers are set refer to section 7 8 the power supply will transmit SRQ s while in Local Front panel control...

Страница 60: ...51...

Страница 61: ...rity bit The Address is sent separately from the command It is recommended to add a 100 msec software delay between query or sent command to next unit addressing Refer to section 7 7 3 for details The...

Страница 62: ...sets a numeric value the value may be up to 12 characters long 4 Carriage Return If the CR character ASCII 13 is received by itself the power supply will respond with OK and CR The Genesys 5000W serie...

Страница 63: ...4 7 7 5 Output control commands 7 7 4 ID control commands Command Description Returns the power supply model identification as an string Returns the software version as an ASCII string Returns the uni...

Страница 64: ...setting level is shown in Table 5 1 Attempting to program the OVP below this level will result in execution error response E04 The OVP setting stays unchanged 15 OVP n Returns the power supply operati...

Страница 65: ...P Max UVL 0 The conditional register FLT and STAT are updated Other registers are not changed Non Latching faults FB OVP SO are cleared OUT fault stays Sets the output voltage value in volts The range...

Страница 66: ...d current PC programmed set current SR status register 2 digit hex FR fault register 2 digit hex Example response MV 45 201 PV 45 MC 4 3257 PC 10 SR 30 FR 00 Reads Fault Conditional Register Return 2...

Страница 67: ...command or query received One SRQ when SEVE goes from all zeroes to any bit set Setting more SEVE bits does not cause more SRQs Positive Logic 0 No Event 1 Event Occured 7 8 STATUS ERROR AND SRQ REGIS...

Страница 68: ...utdown has occurred The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front...

Страница 69: ...SO OFF ENA Bit Set condition Bit reset condition User command FENA nn where nn is hexadecimal User command FENA nn where nn is hexadecimal if nn 00 no fault SRQs will be generated Table 7 10 Fault Ev...

Страница 70: ...E command to read the register CLS and power up also clear the Status Event Register The Fault Event Register is not cleared by RST BIT Status name Status symbol Bit Set condition Bit reset condition...

Страница 71: ...ends with line feed On some PC systems pressing the number keypad Enter will distort displayed messages Use the alphabetic Enter instead Bits per second 9600 Data bits 8 Parity None Stop bits 1 Flow...

Страница 72: ...tage programming temperature coefficient Output current programming temperature coefficient Input impedance Absolute maximum voltage Max voltage between program inputs and supply outputs Output voltag...

Страница 73: ...oltage programming input Output current programming input 2 IPROG_ISO 3 Ground for programming signals Ground for programming signals Output voltage monitoring output Output current monitoring output...

Страница 74: ...f the voltage source 8 Set the programming sources to the desired levels and turn the power supply ON Perform the following procedure to configure the power supply 1 Turn the power supplyAC power swit...

Страница 75: ...ition for Output Current limit external programming 4 Set SW1 position 3 to select the programming voltage range Down 0 5V Up 0 10V 5 Set SW1 position 4 to select the monitoring range Down 0 5V Up 0 1...

Страница 76: ...e made only by the manufacturer or by authorized service facilities no parts replacement information is provided in the manual In case of failure unusual or erratic operation of the unit contact a Lam...

Страница 77: ...is installed adjacent to heat generating equipment Check Foldback setting and load current Connect the sense wires according to User s manual instructions Turn Off the AC power and wait until the dis...

Страница 78: ...rte Pressluft um das Ger t von Staub zu befreien 9 4 Justagen und Kalibrierung Interne Justage oder Kalibrierung ist nicht n tig Es gibt keinen Grund die Stromversorgung zu ffnen 9 5 Bauteilewechsel u...

Страница 79: ...rbeitet das Ger t im Konstantspannungs Modus Strombegrenzung und Spannungseinstellungen pr fen 5 2 Die Ausgangsspannung hat eine hohe Restwelligkeit Werden die Sense Anschl sse benutzt Ist der Spannun...

Страница 80: ...sen so muss das Ger t zur Reparatur gegeben werden Sicherungen d rfen ausschlie lich von daf r geschultem technischen Personal ausgewechselt werden In Tabelle 9 2 sind die Sicherungswerte aufgelistet...

Страница 81: ...ing power supplies line feed local operation local sensing lock front panel maintenance otp outline over voltage parallel operation parity ps_ok preview rack mounting rear panel remote sensing remote...

Страница 82: ...Nilai Industrial Estate 71800 Nilai Negeri Sembilan Malaysia Tel 60 6 799 1130 Fax 60 6 799 3277 www tdk lambda com my NORTH AMERICA TDK Lambda Americas Inc 405 Essex Rd Neptune NJ 07753 Tel 1 732 922...

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