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OPERATOR'S

MANUAL

Model C043

Frozen Custard Machine

Original Operating Instructions

068359- M

7/22/10 (Original Publication)

(Updated 9/14/15)

Содержание Model C043

Страница 1: ...OPERATOR S MANUAL Model C043 Frozen Custard Machine Original Operating Instructions 068359 M 7 22 10 Original Publication Updated 9 14 15...

Страница 2: ...e Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps E 2010 Carrier Commercial Refrigeration Inc 068359 M Any unauthorized reproduction disclosure or distribution of copies by any person of...

Страница 3: ...the Operator 4 Section 3 Safety 6 Section 4 Operator Parts Identification 8 C043 8 Beater Door Hopper Assemblies 10 Accessories 12 Section 5 Important to Operator 13 Section 6 Operating Procedures 14...

Страница 4: ...instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions E 2010 Carrier Commercial Refrigeration Inc Original Publ...

Страница 5: ...ed prior to performing any installation maintenance or repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor...

Страница 6: ...e Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic wat...

Страница 7: ...tion must be counter clockwise as viewed looking into the freezing cylinder If the beater rotation is not counter clockwise contact your local authorized Taylor service technician Refrigerant In consi...

Страница 8: ...technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only if the parts are authorized Taylor parts purchased from the local authorized Taylor...

Страница 9: ...its equipment For example if the refrigerant is lost during the course of ordinary service to this unit Taylor has no obligation to either supply or provide replacement refrigerant either at billable...

Страница 10: ...T use a water jet to clean or rinse the unit Failure to follow these instructions may result in serious electrical shock S All repairs should be performed by an authorized Taylor service technician S...

Страница 11: ...he unit without product Failure to follow this instruction can result in damage to the unit For Indoor Use Only The Model C043 is designed to operate indoors under normal ambient temperatures of 70 75...

Страница 12: ...8 Model C043 Operator Parts Identification 150825 Section 4 Operator Parts Identification C043 Figure 1...

Страница 13: ...65700 4 LEVER A FLOW REG X66923 5 ROD FLOW CONTROL 063593 6 TUBE A FEED PLASTIC X67453 7 PANEL A REAR X63715 8 SCREW 1 4 20X3 8 PHIL TRUSS 038872 ITEM DESCRIPTION PART NO 9 COVER A PANEL SIDE X65637 1...

Страница 14: ...10 Model C043 Operator Parts Identification 150825 Beater Door Hopper Assemblies Figure 2...

Страница 15: ...3 NUT STUD 043666 4 PLATE DRAW ARM 063614 5 NUT STUD 034383 6 GASKET DOOR HT 4IN DBL 048926 7 BEARING DOOR FRONT 064315 8 BLADE SCRAPER 30 PITCH 063656 ITEM DESCRIPTION PART NO 9 SPRING DASHER BLADE...

Страница 16: ...EAR BRG 063844 5 BRUSH MIX PUMP BODY 3 X7 023316 6 BRUSH END DOOR SPOUT SS 039719 ITEM DESCRIPTION PART NO 7 TOOL DASHER SHAFT REMOVE 063623 8 SANITIZER SEE NOTE 9 KIT A TUNE UP X64743 10 RAKE BLADE G...

Страница 17: ...nse During No Sale periods place the switch in the HOLD position to keep the product refrigerated in the freezing cylinder Flow Adjustment Knob The flow adjustment knob adjusts the flow of product int...

Страница 18: ...brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix If you are disassembling the unit for the first time...

Страница 19: ...ith 1 4 6 mm more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 8 Step 5 Lubricate the beater shaft IMPORTANT DO NOT lubricate the hex end of the beate...

Страница 20: ...ng cylinder until the blade is held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Step 11 Continue adding leaf springs and short s...

Страница 21: ...o get it into the proper position To ensure that the gasket is correctly positioned verify that the middle section of the gasket is arched upward If the middle section of the gasket is concave or exte...

Страница 22: ...and the flow control rod flat on the bottom of the hopper Figure 18 Step 3 Place the product chutes in the hopper Figure 19 Step 4 Make sure the draw arm plate is closed and the short door stud nuts a...

Страница 23: ...an the mix hopper Figure 25 Step 10 Place the beater switch in the ON position and set the timer for five minutes Figure 26 Step 11 After five minutes have elapsed open the draw arm plate and drain th...

Страница 24: ...tep 15 Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper Make sure the feed tube is completely seated in the mix inlet hole Figure 30 Step 16 Place one end of...

Страница 25: ...e 32 Note The flow adjustment knob is used to adjust the flow of mix Turning the adjustment knob clockwise increases the flow A counter clockwise turn decreases the flow Adjust the mix flow as needed...

Страница 26: ...inute has expired turn the flow adjustment knob to 1 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desire...

Страница 27: ...e holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency For maximum capacity make sure the hopper is full and the flow is adjusted a...

Страница 28: ...r motor switch in the OFF position Figure 43 Step 4 Use the rake to remove as much custard from the product door as possible Figure 44 Step 5 Close the draw arm plate Make sure the left stud nut is sn...

Страница 29: ...draw arm plate and stud nuts to remove any left over product If necessary brush clean the area with the door spout brush and rinse with the sanitizing solution Figure 47 Step 9 Repeat these steps for...

Страница 30: ...After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat as necessary Figure 51 Step 5 When custard appears adjust the f...

Страница 31: ...s starting on page 23 Figure 54 Preparing for Shutdown Perform the following procedures to remove the remaining custard in the freezing cylinder when there is mix in the hopper Step 1 Place the refrig...

Страница 32: ...er beneath the opening of the front plate and run the remaining mix into the container See page 36 for instructions regarding the proper use of rerun Step 6 After all the custard has drained from the...

Страница 33: ...l the splash guard Figure 63 Step 5 With a pail beneath the draw arm plate pour four gallons 15 liters of cool clean water into the hopper Note Use the faucet if the unit is equipped with one Figure 6...

Страница 34: ...steps for the remaining freezing cylinders Cleaning IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Make sure the refri...

Страница 35: ...igure 71 Step 5 Place the beater switch in the ON position Set the timer for five minutes Figure 72 Step 6 After five minutes has elapsed open the draw arm plate and drain all the solution from the fr...

Страница 36: ...Step 2 Disassemble the door assembly Remove the gasket from the product door Figure 76 Step 3 Remove the front bearing from the door or beater shaft Figure 77 Step 4 While removing the beater shaft t...

Страница 37: ...tep 6 Remove the hopper covers the feed tube and the flow control rod Figure 80 Step 7 Take all the parts to the sink for complete disassembly and brush cleaning Step 8 Repeat these steps for each fre...

Страница 38: ...p 3 Use the double ended brush to clean the inside of the feed tubes Figure 83 Step 4 Return to the freezer with a small amount of cleaning solution Using the draw valve brush 1 x 2 x 17 brush clean t...

Страница 39: ...examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Figure 87 Step 8 Repeat Step 2 using the sanitizing solution Step 9 Place all cleaned parts on a clean dry su...

Страница 40: ...PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the unit with rerun When using rerun skim off the fo...

Страница 41: ...d during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main p...

Страница 42: ...ion b Call an authorized service technician 5 The mix low indicator is illuminated and the product is too stiff a The level of mix in the mix hopper is inadequate and the flow rate is too slow a Fill...

Страница 43: ...SH DRAW VALVE 1 OD X 2 X17 INSPECT REPLACE IF NECESSARY MINIMUM BRUSH BARREL INSPECT REPLACE IF NECESSARY MINIMUM BRUSH REAR BRG INSPECT REPLACE IF NECESSARY MINIMUM BRUSH MIX PUMP BODY 3 X7 INSPECT R...

Страница 44: ...tion compressor except service valve Five 5 years Beater motors Two 2 years Beater drive gear Two 2 years Printed circuit boards and Softech controls beginning with serial number H8024200 Two 2 years...

Страница 45: ...esulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cos...

Страница 46: ...welve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of...

Страница 47: ...work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in th...

Страница 48: ...ST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRI...

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