background image

34

Appendix III

Spare part and electrical diagram

27

31

54

33

32

44

50

51

48

49

33

52

53

16

17

18

19

26

25

2

21

53

22

20

18

21

23

24

9

45

1

34

35

36

11

37

29

30

46

47

39

55

38

42

41

10

43

7

13

14

15

40

9

4

5

12

28

6

8

3

Rev.

Modification

Date

Creator

Approved

A

Sleigh changed

2019-02-22

EW

EW

B

Wheel spacers and rubber sealing 

added, drawing layout changed

2019-04-18

RW

DL

No Qty

Description

Dimension

Material

Part Number

55 2

Sealing, lid

3x10

Cellular rubber

888016

54 4

Plastic washer

10,5x18x1,5

PA (White)

621105

53 8

Bearing

Accetal (Black) H1FM 1012 10 1

52 2

Screw

MC6S M3x16

A4

MC6S M3x16 A4

51 1

Cable electric, joystick 

    

8713886

50 1

Joystick, JC120

    

8713061

49 1

O-ring

27x2

EPDM

OR27x2

48 1

Joystick bracket

Ø58x30

Accetal (Black)

882042

47 1

On/Off control board

8eba16

46 6

Screw

M6S M8x40 A4

8.8

M6S M8x40 A4

45 1

GORE membrane

    

881145

44 1

Handlebar

EN 1.4301

888010

43 16

Screw

MK6S M4x8

A4

MK6S M4X8 A4

42 4

Screw

MF6S M3x5 A4

A4

MF6S M3x5 A4

41 1

Curcuit board

8ecb003

40 1

Circuit board holder

284.7x71x1

EN 1.4301

881004

39 2

Battery

12V 7Ah

8eba102

38 1

Battery box

EN 1.4301

888009

37 1

Thumb screw

M6x25

EN 1.4301

881112

36 1

Cover plate

Ø76x2

EN 1.4301

888008

35 1

Rubber seal

Ø76/60x1

Rubber

888011

34 1

Charger inlet

2.5 mm

888012

33 7

Screw

K6S M4x8 A4

A4

K6S M4x8 A4

32 2

Front wheel axle

882003

31 2

Fixed front wheel

Ø80x24

882102

30 2

Screw

MC6S M10x30 A4

A4

MC6S M10x30 A4

29 2

Rear wheel

Ø100x30

    

881102

28 1

Left leg

1.4301

888007

27 1

Right leg

EN1.4301

888006

26 2

Nut

ML6M M5 A4

A4

ML6M M5 A4

25 2

Magnetic sensor

881104

24 2

Magnet

Ø7x3

 

881105

23 2

Guideplate

58x46x6,5

Accetal (White)

881022

22 3

Sleigh wheel

Ø36x73,5

Accetal (White)

881023

21 4

Wheel shaft, sleigh

Ø10x74

EN 1.4301

881024

20 1

Sleigh

EN 1.4301

888005

19 1

Belt

L=?

881013

18 10

Screw

MF6S M6x16

A4

MF6S M6x16 A4

17 1

Top wheel

Ø40x53

Accetal (White)

881030

16 1

Wheel shaft, mast

Ø10x53,9

EN 1.4301

881031

15 1

Belt roll part B

Ø40x42,5

Accetal (White)

881012

14 1

Shaft, belt roll

Ø6x40

EN 1.4301

881110

13 1

Belt roll part A

Ø70x53

Accetal (White)

881011

12 1

Key for chain sprocket

8027105

11 1

Battery Indicator 24.0V

8EBA15

10 1

Motor  and battery cover

186x172  t=2

EN 1.4301

888004

9 10

Screw

MC6S M6x20 A4

A4

MC6S M6x16 A4

8 1

Shaft packing

 12x21x04CC

    

881101

7 1

Bearing, motor shaft

Ø28/12x8

6001-2Z-SS

6 6

Screw

MF6S M5x12 A4

A4

MF6S M5x12 A4

5 1

Motor

8EMO120

8EMO121

4 1

Motor attachment

120x60x5

EN 1.4301

888003

3 4

Screw

M8x30

A4

MC6S M8x30 A4

2 1

Mast

L=1804

EN 1.4301

888002

1 1

Chassis CR80

EN 1.4301

888001

No

Qty Description

Dimension

Material

Part Number

1

1

Chassis CR80

EN 1.4301

888001

2

1

Mast

L=1804

EN 1.4301

888002

3

4

Screw

M8x30

A4

MC6S M8x30 A4

4

1

Motor attachment

120x60x5

EN 1.4301

888003

5

1

Motor

8EMO120

8EMO121

6

6

Screw

MF6S M5x12 A4

A4

MF6S M5x12 A4

7

1

Bearing, motor shaft

Ø28/12x8

6001-2Z-SS

8

1

Shaft packing

 12x21x04CC

    

881101

9

10

Screw

MC6S M6x20 A4

A4

MC6S M6x16 A4

10

1

Motor  and battery cover

186x172  t=2

EN 1.4301

888004

11

1

Battery Indicator 24.0V

8EBA15

12

1

Key for chain sprocket

8027105

13

1

Belt roll part A

Ø70x53

Accetal (White) 881011

14

1

Shaft, belt roll

Ø6x40

EN 1.4301

881110

15

1

Belt roll part B

Ø40x42,5

Accetal (White) 881012

Manual CR80 GB update 2019.indd   34

2019-09-11   14:18:46

Содержание CR80

Страница 1: ...User manual and spare part list for CR80 ENG Manual CR80 GB update 2019 indd 1 2019 09 11 14 18 42...

Страница 2: ...ery Minimum gaps to avoid crushing of parts of the human body SS ISO 22915 16 2015 Industrial trucks Verification of stability Part 16 Pedestrian propelled trucks SS EN ISO 3691 5 2015 Industrial truc...

Страница 3: ...propelled trucks SS EN 12895 2015 Industrial trucks Electromagnetic compatibility SS EN 1175 1 A1 2010 Safety of industrial trucks Electrical requirements Part 1 General requirements for battery power...

Страница 4: ...rt 15 Fasten tools on the sleigh 15 Torques to apply 15 5 User instructions 16 Start the lifter 16 Charge the battery 16 Battery charging indicator 18 Move the lifter 18 Apply brakes to the lifter 18...

Страница 5: ...f the instructions are not followed Stickers and labels are explained in this chapter and informa tion is provided about directives that TAWI follows This manual and the Declaration of conformity is o...

Страница 6: ...erty NEVER climb on the lifter NEVER stand on the housing or any other part of the lifter Caution The lifters are made for indoor use on a smooth even floor surface Max allowed inclination is 4 The re...

Страница 7: ...k of experience or knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure tha...

Страница 8: ...rform a modification alteration to a TAWI CR80 If this is done the modification alteration must be designed tested and implemented by experts in TAWI CR80 and their safety Also a permanent record of t...

Страница 9: ...mbol precedes stated max load capacity Never exceed the indicated max load capacity Also see Loading on page 14 for information on how to load Labels on TAWI CR80 Model Always load according to the lo...

Страница 10: ...efore servicing Label on the Coregripper tool Sticker explaining handling and usage of the Coregripper tool Read manual instructions The oper ator must read and understand this manual before using the...

Страница 11: ...tation charges provided that the lifter has been used under normal working conditions one shift and then recharged and in accordance with the instructions in this manual Non compliance with rules and...

Страница 12: ...h the aid of brakes This chapter presents an overview illustration of the lifter and a table containing characteristics of the model Important information about how to load the lifter is also provided...

Страница 13: ...capacity This is valid for standard configurations of the lifter Weight 46kg 101lbs The weight is valid for standard configurations of the lifters without tools Battery charging procedure Plug in to...

Страница 14: ...ms of x and y distances The graphs in the load diagrams display allowed x distances and the text above each load diagram presents allowed y distances CR80 X Y Illustration of x and y distances Load di...

Страница 15: ...ones on the sleigh 2 Fasten with at least three screws 4 Quick start This chapter presents how to fasten tools and how to start the lifter Torques to apply Tool attachment for model Type Torque Nm cl...

Страница 16: ...house maintenance on page 24 and Yearly inspections by TAWI authorised service technician on page 24 1 Push the joystick up or down to turn on the unit Response The battery status display is lit up an...

Страница 17: ...ling it out of the electrical outlet grab and ap ply the force to the plug It is recommended to charge the battery in a full cycle however the battery system can be plugged in for a longer period sinc...

Страница 18: ...er to move it forward Always move the lifter with the load in a lowered position Rear wheels separately braked Engage or disengage the brakes on both rear wheels A Neutral B Brake Always apply brakes...

Страница 19: ...buttons up and down The hand control is equipped with two speeds Press firmly for faster movement and press lightly for slower movement If a tool hits an object or surface during lowering a safety me...

Страница 20: ...n be used to raise and lower loads and objects using the joystick Make sure that the load is stable and is secured on the general tool Make sure the general tool is loaded according to load diagrams s...

Страница 21: ...ase the lever when the Coregripper has reached desired depth 4 Activate the gripping jaws by lifting the extractor handle out of its slots Use both hands 5 Push and hold the lever upward on the joysti...

Страница 22: ...nds up on the axis of rotation Transport a reel 1 Release the brake and push the lifter to de sired location Always transport the reel with the core in horisontal position Always transport objects at...

Страница 23: ...red All service must be carried out with the battery disconnected The battery pack can be lifted out in order to remove the power source In order to deal with the lifter s cables and wiring a good kno...

Страница 24: ...EasySqueeze arms 4 Make sure the tool is correctly attached and fastened securely 5 Check belt wheels for signs of damage wear 6 Check the belt for wear and tear and make sure that it is properly sec...

Страница 25: ...function is working properly Always disconnect all cables to the bat tery before proceeding with any service repairs Changing the belt 1 Remove the two screws attaching the belt to the sleigh Release...

Страница 26: ...re broken damaged Check functions of limit switches replace if needed No signal from joystick Check if the joystick or connection cable are damaged Replace if necessary No signal from on off board Che...

Страница 27: ...Noise from belt drive Belt transmission is worn in an inap propriate way Check belt and belt wheels for wear replace if needed Brake does not work Brake has been misused Replace rear wheels Manual CR8...

Страница 28: ...or all platforms with stainless steel Loading roller Suitable for all platforms except the fold up platforms Platform 600x400mm 23 6x15 7in LxW Two surface materials stainless steel and check er plate...

Страница 29: ...29 Boom L 500mm L 19 6in Boom L 1000mm L 39 3 Tube fork L 600mm L 23 6in Fork for shafts Coregripper 152 Coregripper 76 Manual CR80 GB update 2019 indd 29 2019 09 11 14 18 45...

Страница 30: ...below Product Protema lifter Certificate type 17 SKM CM 0100 Manufacturer TAWI AB BOX 10205 434 23 KUNGSBACKA SWEDEN Type of tool special project Serial number The product is tested according to Mach...

Страница 31: ...after each yearly inspection Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of app...

Страница 32: ...xt service Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next i...

Страница 33: ...tion date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next in...

Страница 34: ...1 4301 888001 2 1 Mast L 1804 EN 1 4301 888002 3 4 Screw M8x30 A4 MC6S M8x30 A4 4 1 Motor attachment 120x60x5 EN 1 4301 888003 5 1 Motor 8EMO120 8EMO121 6 6 Screw MF6S M5x12 A4 A4 MF6S M5x12 A4 7 1 B...

Страница 35: ...et 2 5 mm 888012 35 1 Rubber seal 76 60x1 Rubber 888011 36 1 Cover plate 76x2 EN 1 4301 888008 37 1 Thumb screw M6x25 EN 1 4301 881112 38 1 Battery box EN 1 4301 888009 39 2 Battery 12V 7Ah 8eba102 40...

Страница 36: ...36 Manual CR80 GB update 2019 indd 36 2019 09 11 14 18 46...

Страница 37: ...37 Manual CR80 GB update 2019 indd 37 2019 09 11 14 18 46...

Страница 38: ...38 GB2010 Copyright TAWI AB 2010 TAWI AB Box 102 05 Transportgatan 1 434 23 Kungsbacka Tel 46 0 300 185 00 Fax 46 0 300 189 90 info tawi se Manual CR80 GB update 2019 indd 38 2019 09 11 14 18 46...

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