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3. TIG Mode Parameter Adjustments 

3.1. Pre-Flow 

Indicates the gas flow prior to arc start. Pre flow duration is adjustable from 0s to 

10s. 

 

3.2. Start Amps: 

Indicates  the  startup  amperage  adjustable  from  10A  to  approximately  300A  when 

the trigger is pressed. It serves to preheat the material. 

 

3.3. Up Slope 

Indicates  the  time  from  the  arc-start  up  to  the  preset  power  level.  It  is  adjustable 

between 0.1 and 5s. 

 

3.4. Peak Amps 

In the pulsed welding mode, the peak current is high and can melt the welding wire 

and  the  weld  pool  to  form  a  welding  seam.  Also  called  pulse  current,  it  can  be 

adjusted between 10A and approximately 300A. 

 

3.5. Base Amps 

The lower amperage for each pulse is set. It not only serves arc maintenance but 

also arc stability and assists preheating of the following weld pool.  Base Amps are 

adjustable between 10A and 300A. 

 

3.6. Duty Cycle 

It expresses the percentage each pulse cycle spends at peak amperage per second.   

The wider the pulse, the larger the weld pool of the welding seam and vice versa.   

Duty cycle is adjustable between 20% and 80%.   

 

3.7. Pulse Frequency 

Refers  to  the  number  of  pulse  cycle  changes  per  second  per  unit  time  and  is 

adjustable between 0.5Hz and 100Hz. 

 

Содержание TIG-300PI AC/DC

Страница 1: ...Digital Inverter AC DC Pulse TIG Welding Machine TIG 300PI AC DC Operation Manual Read this manual carefully before installing operating and maintaining the machine...

Страница 2: ...nted in this operation manual This manual will contain as far as possible preventive and safe operation measures related to the equipment but cannot exclude the occurrence of accidents Therefore the m...

Страница 3: ...s 3 Warnings 4 Packaging and Transportation 7 Parameters 8 Product Description 8 Working Principle 13 Installation and Wiring 14 Brief Procedure for Welding Operation 17 Maintenance 22 Common Machine...

Страница 4: ...the following safety precautions must be followed 1 The operator must be suitably qualified and certificated before operating the equipment 2 A qualified professional should be employed to ensure that...

Страница 5: ...kin damage Avoid clothes with front pockets and button up sleeves and collars 3 Use appropriate flame retardant shields or curtains to protect bystanders from arc radiation and high temperature sparks...

Страница 6: ...ecure ground clamp is important 2 Insulation layers of electric wires and cables must be checked regularly for wear and replaced if necessary 3 All equipment used and clothing worn during the welding...

Страница 7: ...achine Protection from Fumes and Gases During the welding or cutting process fumes can be produced which may be detrimental to health 1 The working area should be well ventilated and welding cutting a...

Страница 8: ...n use If there is no hose connected to the flowmeter then cover the outlet with a dust cap Protection Against Moving and Rotating Parts Moving parts such as fans rotors and belts can be hazardous 1 En...

Страница 9: ...ology producing a high power DC output Model TIG 300PI AC DC Item Value Rated input voltage 3PH AC380V 15 50 60Hz Rated input power 12 0KVA Rated input current 16 5A Rated duty cycle 60 Output current...

Страница 10: ...Part 1 Welding Power Sources Safety Requirements for Arc Welding Equipment 1 Product Functions and Features 1 1 Multi function digital controlled welding machines featuring DC TIG pulsed DC TIG pulse...

Страница 11: ...arance Diagram TIG 300PI AC DC Panel 1 Control panel 2 Control cable connection socket Connects the control cable of the TIG welding torch or the pedal switch 1 1 2 1 5 1 3 1 4 1 6 1 17 19 6 20 14 16...

Страница 12: ...rameter values 15 Parameter selection push button In TIG mode selections can be made from the following pre flow start amps upslope peak amps duty cycle pulse frequency base amps downslope and post fl...

Страница 13: ...lding wire and the weld pool to form a welding seam Also called pulse current it can be adjusted between 10A and approximately 300A 3 5 Base Amps The lower amperage for each pulse is set It not only s...

Страница 14: ...is adjustable between 20 and 50 3 10 Downslope Indicates the time the welding current is stepped down to end the arc It is adjustable between 0 1 and 5s 3 11 End amps Indicate the reduced welding cur...

Страница 15: ...ed in an area where it is exposed to direct sunlight or rain but where the humidity is as low as possible and the ambient temperature is within the range of 10 C 40 C 1 2 The machine should be install...

Страница 16: ...st be switched off 3 4 An earth cable set must be securely connected from the machine to the work piece The machine must be earthed 3 5 Ensure that the required power supply of the machine as printed...

Страница 17: ...s Warning The following safety instructions are important when connecting a gas cylinder to the welding machine 4 1 The cylinder must be fixed to a wall cylinder rack or support Its centre of gravity...

Страница 18: ...the machine is freely vented and that the vents on the machine are not obstructed and no objects are lying on the machine body 2 TIG Welding Procedure 2 1 Securely connect the earth cable and the TIG...

Страница 19: ...rely connect the earth cable and the electrode holder cable 3 2 Switch the power on and ensure the power light is lit and the fan is operational 3 3 Select MMA mode on the front panel and preset the w...

Страница 20: ...ng Parameters Parameters are bases on the workpiece material When a workpiece with thickness 4 0mm is welded multi layer and multi pass welding is recommended Thickness mm Amperage A Diameter of tungs...

Страница 21: ...6 0 1 0 4 5 1 0 40 60 1 0 1 6 0 1 6 4 7 1 5 60 90 1 0 1 6 0 1 6 6 9 2 5 80 120 1 6 2 4 1 6 2 4 6 9 3 0 100 160 1 6 2 4 1 6 2 4 7 10 4 0 130 200 2 4 1 6 2 4 10 15 5 0 150 250 2 4 3 2 2 4 3 2 10 15 6 0...

Страница 22: ...e that the gas flow through the torch is unobstructed 7 1 4 Ensure that the gas is of good quality 7 1 5 Strong air flow in the welding environment may influence cover gas efficiency 7 2 Difficult Arc...

Страница 23: ...nnections 1 3 Whether the power switch is operational and the fan operates smoothly when the machine is switched on 1 4 Whether cables are correctly connected insulated and in sound order 1 5 Torch co...

Страница 24: ...y is within the range of 340V 420V and that all phases on a three phase system are intact 1 2 Check if the power cable as well as the earth wire is firmly connected 1 3 Check whether the wiring connec...

Страница 25: ...t lit no high frequency discharge sounds when torch trigger is activated no no load output Poor contact or loose torch trigger wire Reconnect or fasten torch trigger connecting wire Damaged torch trig...

Страница 26: ...transformer damaged Replace the fly back transformer Poor contact on high temperature wire terminal of main transformer Tighten terminal block Fault at control circuit Check control circuit and repla...

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