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114

EMERGENCY SERVICE TIPS — Transaxle

SR. NO.

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION TO BE TAKEN

CLUTCH

1.

Clutch slipping

Improper pedal travel

•

Adjust pedal travel

Rusted clutch cable

•

Replace cable

Oil on clutch disc

•

Clean or replace disc at
Authorised Service outlet

2.

Noisy clutch

Pressure plate & diaphragm

•

Get car attended to by

spring rattling

Authorised Service outlet

Release bearing broken/worn out

•

Replace

Broken damper spring of clutch disc

•

Replace

TRANSAXLE

1.

Gears slipping out of mesh

Worn/damaged grooves on shifter

•

Replace

shaft
Worn shift fork or synchroniser sleeve

•

Replace

Weak or damaged detent springs

•

Replace

Worn bearings on input shaft or
layshaft

•

Replace

Worn dog teeth on sleeve and gear

•

Replace sleeve and gear

2.

Hard shifting

Inadequate lubricant

•

Replenish

Inadequate clutch pedal travel

•

Adjust

Distorted or broken clutch disc

•

Replace

Содержание Indigo LE

Страница 1: ...Tata Indigo Diesel LE LS LX SX Owner s Manual Service Book Passenger Car Business Unit Mumbai Pune This owner s manual is advised to be kept in the vehicle at all times C M Y K C M Y K...

Страница 2: ...Therecommendedroutinemaintenanceservicingalongwithanyrunningrepairsthatmayberequired should be entrusted toTATA MOTORS dealership or toTATA Authorised Service centres TASCS orTATA Authorised Service...

Страница 3: ...inted with the details in this owner s manual which will enable you to derive optimum performance from your Indigo We look forward to having you as a satisfied customer and hope to have you retain us...

Страница 4: ...C M Y K C M Y K CMYK ve No 4 4...

Страница 5: ...ODUCTION 3 TAKING CARE OF THE ENVIRONMENT 9 WARRANTY 11 INFORMATION AT A GLANCE 13 BEFORE DRIVING 15 STARTING DRIVING 53 MAINTENANCE CAR CARE 71 EMERGENCY SERVICE TIPS 111 IMPORTANT INFORMATION 119 CU...

Страница 6: ...C M Y K C M Y K C MYK ve No 6 6 1800 209 6688...

Страница 7: ...hisisawarning Maycauseinjurytopeopleifthewarningis ignored You are informed what you must or must not do in ordertoavoidorreducetherisktoyourselfandotherpeople NOTICE This is a warning May cause damag...

Страница 8: ...and specifications given in this book are valid as on the date of printing Tata Motors reserves the right to make changes in design and specifications and or to make additions to or improvements in t...

Страница 9: ...ndviolentacceleration Do not carry any unnecessary weight on the vehicle as it overloadstheengine Avoid using devices requiring high power consumption duringslowtrafficcondition Monitor the car s fuel...

Страница 10: ...urrentlegislation Donotallowanyunauthorisedpersontotamperwiththe enginesettingsortocarryoutmodificationsonthecar Parts like brake liners and clutch disc should be vacuum cleaned Do not use compressed...

Страница 11: ...anufactured byusbutsuppliedbyotherparties this warranty shall not apply but buyers of the car shall be entitled to so far as permissible by law all such rights as we may have against such parties unde...

Страница 12: ...implied and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf any other liability arising from the sale of the car or any agreeme...

Страница 13: ...5 Litres TRANSAXLE OIL 3 3 Litres For recommended oil grades and change intervals refer lubricants chart and Service Schedule If concentrated antifreeze agent is used mix it with soft water in the rat...

Страница 14: ...C M Y K C M Y K CMYK ve No 14 INFORMATION AT A GLANCE Dimensions 2450 777 923 4150 1380 1360 1540 1620 All dimensions are in mm 165 14...

Страница 15: ...ontrol Knobs INTERIORS ACCESSORIES Rear View Mirrors Inner Rear View Mirror Goggle Case Sunvisors Reflex Reflectors Glove Box Window Winding Power Windows Tray Cover with coin holder Ashtray Digital C...

Страница 16: ...S Mobile Charger A C Controls ParkingBrakeLever Digital Clock Hazard Warning Switch Glove Box Brake Pedal Clutch Pedal Accelerator Pedal Instrument Panel Combi switch Horn pad 16 BEFORE DRIVING Drivin...

Страница 17: ...n your car the driver s door co driver s door have separate locking facilities To lock from inside turn the lever towards the inner hinged handle Where the central locking system is provided if you lo...

Страница 18: ...AUTION Deactivate the childproof lock when not required Steering lock cum ignition switch The steering column lock cum ignition switch has the following four positions and is operated with the key 1 L...

Страница 19: ...alclock Analogclock Engine ignition fuel supply and glow plug Turn signal lamps Wash and wiper system Reverse light Instruments and gauges and tell tale warning lamps Audiowarningunit FogLamps 4 START...

Страница 20: ...hevehiclewhenalightingfromthevehicle wherethisis provided BEFORE DRIVING Driving Controls CAUTION I Do not remove the key while the car is in motion as the steering will get locked and the car cannot...

Страница 21: ...No 24 LEFT TURN SIGNALSELFCANCELLING OFF RIGHTTURN SIGNALSELFCANCELLING OFF FASTWIPE SLOWWIPE PUSHSWITCH FOR WASH WIPE OFF INT WIPE DELAYTIMING FOR INTERMITTENTWIPE MAX MIN LANECHANGELEFT SPRINGRETUR...

Страница 22: ...nd wipe Rotate selector to set delay timing for intermittent wipe Lights Control Switch Lever Right Lights Control Switch Lever Right A Head lamp OFF position B Position lamp ON C Position lamp head l...

Страница 23: ...lposition The function indicator lights up in amber indicating that the demisterheateris ON Thefunctioniscontrolledthrougha timerandoperatesfor15minutes approximately andgoes OFF automaticallyattheend...

Страница 24: ...ise to switch ON the front foglamp Frontfoglampsareoperativeonlywhenthepositionlampsare switched ON Rotatetheswitchtosamedirectiontoswitch OFF thefront foglamp Forrearfoglamp Rotatetheswitchanticlockw...

Страница 25: ...ing brake acting only on the rear wheel is provided onyourcar Theparkingbrakeleverislocatedbehindthegearshiftlever To apply the parking brake pull the lever up fully The indicator light on the instrum...

Страница 26: ...No 25 26 BEFORE DRIVING Instrument Panel INSTRUMENT PANEL Speedometer Engine RPM Meter FuelGauge All indicators and Chrome ring may not be provided on some clusters Indicators Mode Selector Knob LCD...

Страница 27: ...26 25 B BEFOREDRIVING InstrumentPanel INSTRUMENT PANEL BS II LX Engine RPM Meter Speedometer FuelGauge Temperature Gauge TripmeterResetKnob LHTurn Indicator RHTurn Indicator All indicators may not be...

Страница 28: ...e No 27 26 BEFORE DRIVING Instrument Panel INSTRUMENT PANEL BS II LE LS Fuel Gauge Speedometer Temperature Gauge Tripmeter Reset Knob LH Turn Indicator RH Turn Indicator All indicators may not be prov...

Страница 29: ...d II Hazard Warning This can be operated without ignition ON Press the hazard warning switch red knob on the centre of the dash board all side indicator lights and indicator if provided on cluster wil...

Страница 30: ...sedandwithbrakefluidlevelinthecontainerisnormal the symbol lights up with low intensity to indicate the warning to check for the lamp bulb The lamp in this condition goes off automatically along with...

Страница 31: ...ositionlampsalsoremain ON whileheadlampsare ON andin this condition instrumentclusterilluminationlampswillnotbe ON Low Oil Pressure Indicator When the ignition key is turned to the IGN position symbol...

Страница 32: ...few moments automatically depending on the engine temperature indicating readiness to start the engine Do not start the engine until this light goes off The duration of ON timevarieswithengineblocktem...

Страница 33: ...e switch depending upon the loading of the vehicle Sl No Loading condition Sw position Marksasigned 1 One person in Driver seat 0 2 Driver One passenger in front 0 3 Driver One passenger in front All...

Страница 34: ...dinkm hr Theodometerrecords thetotaldistancethecarhasbeendriven Thetripmetercanbeusedto measurethedistancetravelledoneachtriporbetweenfuelfillings The tripmeter can be reset to zero by pushing the res...

Страница 35: ...umination selectionamong preset levels LCDhastwolinedisplay ThefirstlinedisplaystheOdometercount ThesecondlinedisplayseitherofTripmeterA TripmeterB Intensity level of panel illumination The selection...

Страница 36: ...attery charge lamp goes off Temperature gauge The gauge indicates the temperature level of the engine coolant The redzoneat H indicatestemperatureshigherthannormal Avoid driving when the pointer is in...

Страница 37: ...nitionbeing ON AudioWarningUnit Seat beltReminder Beeper Ifinstalled When the key is in the IGN position and the driver s seat belt has not been fastened you get an audio warning The beeper will go of...

Страница 38: ...lamps can be kept ON despite the warning if desired Tail Lamp The tail lamp assembly incorporates the following 1 Stop BrakeLight 2 Turn Indicator 3 Position Lamp 4 Position Lamp For few version Fog...

Страница 39: ...K C M Y K CMYK ve No 35 35 BEFOREDRIVING Heating Ventilation AirConditioning Air Flow Pattern Towards Foot Board Central Air Vents Side Air Vents Side Air Vents Towards Foot Board Towards windscreen D...

Страница 40: ...ure control knob A at the left hand side of the controlpanel Thetemperaturecanbeincreasedbyrotatingthe knob towards the red segment and decreased by rotating it towards the blue segment B BlowerSpeedR...

Страница 41: ...s face and feet Towardsfeet Towardsfeetandwindshield Recommended for clearing fogging on windshield Airdemist defrostwindshield Recommended for clearing heavy fog and snow D A C ON OFFSwitch TheA C ca...

Страница 42: ...ndustycondition Toavoidtrafficpollution Togetquickcooling heatingasrequired Wheneverdiscomfortisfeltswitchaircirculationmodetofresh NOTICE The A C can be switched ON only if the blower is ON and engin...

Страница 43: ...swindshield Knob A forvehiclesfittedwithHVAC atsuitabletemperature Aircirculation atsuitableposition When mist gets cleared switch the knob C position to Face mode In high humidity areas if cold air c...

Страница 44: ...entsonthedashboard Theairventscanbeadjusted upward and downward This is common for HVAC AC and ventilation NOTICE Refrigerant charged in the air conditioning circuit has been identified on the label o...

Страница 45: ...Mirror Antiglaremirrorhasbeenfittedinsidethecab Provisionhasbeenmade for two positions 1 Normal position 2 Antiglare position Use antiglare position only when necessary as it reduces rear view clarity...

Страница 46: ...isors in their original position otherwise they may block the driver s vision Reflex Reflectors For LX version reflex reflectors are provided on the inner side of the front and rear doors to warn the...

Страница 47: ...itch safety locking arrangement has also been provided using thepushtypeswitchatcentre Thisswitchhaspositions LOCK When the switch is in depressed condition UNLOCK When the switch is in pressed condit...

Страница 48: ...ts beforeputtingthem in the ashtray Do not put paper or other flammable material in the ashtrays Ashtray on rear door Tray cover with coin holder Box Tray Cover with coin holder Tray cover is provided...

Страница 49: ...nterior light with reading lamps Interiorrooflightingandreadinglampswithinbuiltswitchesareprovided on the roof near the rear view mirror Thecentralrectangularswitchhasthreepositions ON The lamp will c...

Страница 50: ...eat Two triangular shaped push type ON OFF switches are provided separately for the right and left reading lamps Luggage Compartment Lamp Alampisfittedintheluggagecompartmentcentrallybelowtheparcel sh...

Страница 51: ...and release the lever Make sure the seat is locked in position Adjusting the angle of the seat back Toadjusttheangleoftheseatback alever 3 hasbeen providedonthe sides of the front seats By lifting the...

Страница 52: ...st up To install proceed in reverse Avoid driving the car with the head rest removed as it is a safety item Do not attempt to adjust the head rest while drivingthecar Rear Seat A cushion bench seat ha...

Страница 53: ...ck and ensure that the belt is not twisted 3 Positionthelapportionofthebeltaslowaspossibleacrossyourhip bone 4 Pull up the shoulder part of the belt to remove the slack 5 Make sure that the belt goes...

Страница 54: ...y in case of sudden deceleration or roll 7 To unlatch the belt press the red button on the buckle Guide the belt to the pillar as it retracts WARNING Donotwearyourseat beltoverhardorbreakableobjectsin...

Страница 55: ...icbalancerswillopenthedoorautomatically To close and lock the trunk lid push it down The trunk lid can also be opened with the key Fuel flap opening The fuel flap is located on the left rear side of t...

Страница 56: ...th net for more flexibility NOTICE Do not keep heavy sharp items in the side utility pocket Took Kit A tool kit is provided with your car and is located on the left side of the luggage area NOTICE The...

Страница 57: ...View Mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch provided on the dashboard This switch allow the driver to adjust the mirrors without...

Страница 58: ...systemwith monitorsand 10 disc VCD player To operate handle and maintain the multi media system please refer theManufacturer soperator s manual givenalongwithcar LCDMonitor iffitted TheLCDcolourmonito...

Страница 59: ...tarting the Engine StoppingtheEngine PREPARING TO DRIVE Preparing to drive Running in Instructions GearShifting FUELECONOMY InstructionstoImproveFuelEconomy DRIVING IN ADVERSE CONDITIONS Driving throu...

Страница 60: ...er the bonnet centre 4 Lift the bonnet up Pull the bonnet stay rod from its clip and insert the free end into the slot in the bonnet slide stay rod outward to secure Closing 1 To close the bonnet dise...

Страница 61: ...level 2 Rear view mirrors 2 All doors are properly closed 3 Engine oil level 3 Seat belts are fastened 4 Brake fluid level 4 All switches lamps are 5 Water in windshield washer reservoir working 6 Pow...

Страница 62: ...t Pull out the dipstick and wipe it with a clean cloth or a paper napkin 2 Insert it again to its original position 3 Pull out the dipstick again and observe the oil level on the dipstick 4 Top up oil...

Страница 63: ...used but the system should be flushed filled with proper coolant mixture at the earliest Brake Fluid Level The level of the brake fluid must be between the min max marks on the side of the brake fluid...

Страница 64: ...s ON The glow plug indicator light on the instrument panel will glow Wait till the glow plug indicator light goes off Presstheclutchpedalfullyandcranktheengine Iftheenginedoes not start turn the key t...

Страница 65: ...de the car Do not leave children unattended in the car Avoid parking the car over inflammable materials such as dryleaves grassetc astheexhaustsystemishotenoughto initiate FIRE Note Tata Indigo diesel...

Страница 66: ...ors are locked properly Fasten seat belt properly Ensure that all gauges and indicator lights are working Check for blind areas being unobstructed in front and rear of the car Before driving off check...

Страница 67: ...clutching i e abrupt release of depressed clutch pedal Do not shift into reverse gear when the car is moving forward or when the engine is not at idling r p m A 5 second pause after declutching will...

Страница 68: ...e speeds for good pick up Diesel Speed kmph Speed kmph Upshift Downshift 1st to 2nd 25 30 2nd to 1st 20 25 2nd to 3rd 50 60 3rd to 2nd 30 35 3rd to 4th 80 90 4th to 3rd 60 65 4th to 5th 100 110 5th to...

Страница 69: ...opping or slowing down and then acceleration which uses more fuel Always maintain clean air cleaner The amount of air supplied will reduce due to clogged air cleaner resulting in waste of fuel due to...

Страница 70: ...ethroughwater even at great risk then keep the engine in fast idling and crawl in low gear After driving through water apply the brakes several times to dry the liners and to regain original braking C...

Страница 71: ...rs and apply brakes gently Keep lights on if visibility is poor Use heater and demister if required to clear off mist on the windshield Night Driving Dip the head lamp for oncoming traffic during nigh...

Страница 72: ...s to warn other road users Where possible keep the engine idling so that power steering assistance and brake vacuum are available Limit the speed to 20 30 kmph In case of brake failure use the parking...

Страница 73: ...es compression ignition type Due to the difference in compression ratios cylinder pressure and combustion cycle the performance characteristics of both the engines differ greatly even if the final pow...

Страница 74: ...ching from stop position give little more acceleration than the petrol engine Toavoiddecelerationjerk synchronisetheclutchreleasewith engine speed While shifting to higher gear accelerate the engine t...

Страница 75: ...gue Rest Revive Survive Do not attempt driving when you feel tired or sleepy Long distance driving can tire you very much and fatigue can dull your reflexes and judgment Take a break and get refreshed...

Страница 76: ...high speed high load and high outside temperature Do not use worn or bald tyres on the front wheels First Aid Kit First aid kit is provided in your car This is for use in case of minor injuries It is...

Страница 77: ...ment Brake Brake Adjustment Power Steering Battery Catalytic Converter Spark Plug Carbon Canister Starting the Engine with Jump Leads Wheel Change Wheel Alignment Wheel Balancing Tyres Tyre Rotation S...

Страница 78: ...C M Y K CMYK ve No 72 C M Y K...

Страница 79: ...id Container Fuse Box Relay Engine Oil Filling Cap Battery Air Filter Dip Stick Power Steering Fluid Container if fitted Windshield Washer Filling Cap 475 IDI TC Diesel Engine BS II Air Filter Service...

Страница 80: ...Engine Oil Filling Cap Battery Air Filter Dip Stick Power Steering Fluid Container if fitted Windshield Washer Filling Cap 475 IDI TCICI Diesel Engine BS III Air Filter Service Indicator MAINTENANCE...

Страница 81: ...bonnet A provision has been made for installation of engine compartment lamp in the standard version Windshield Washer Windshield washer fluid container is located behind the front right hand side pan...

Страница 82: ...air filter cover and air ducting d Check the element for puncture or pin holes by holding against a bright light source e If found to be OK reinstall the filter element Fit the cover and plug on the c...

Страница 83: ...es especially in the radiator core 2 Choking or damage of radiator passages 3 Defective thermostat 4 Non operation of electrically operated fan 40 Amp fuse blown 5 Coolant leakage 6 Auxiliary tank cap...

Страница 84: ...c During coolant filling ensure that the air in the system is removed from this bleeding screw and only then tighten the screw using a screw driver d Start the engine and slowly raise the engine spee...

Страница 85: ...Loosenthedrainplugatthebottomoftheradiator 4 Remove the auxiliary tank from its holder drain the coolant and refit it 5 Flush the radiator by using reverse flow i e radiator drain plug to auxiliary ta...

Страница 86: ...reaches normal operating temperature Then shut it off 2 Open the bonnet and remove the engine oil filler cap Remove the drain plug of the oil sump from the bottom of the engine Drain the oil into an...

Страница 87: ...OFF after starting the engine 9 Check for engine oil leakages rectify if any 10 Stop the engine and rechecktheengineoillevelafterafewminutes If necessary add oil to bring the level to the upper mark...

Страница 88: ...1 Loosenbothslidermountingscrews H onalternatorbracket 2 Adjust the belt tension by turning tensioner screw F 3 Alternator belt tension is correct if it can be depressed by 10 11 mm with thumb pressur...

Страница 89: ...specified intervals or earlier depending on operating conditions to ensure that no water is allowed to enter the fuel system Changing Fuel Filter Element Unscrew the drain plug and drain the fuel fro...

Страница 90: ...ansaxle 1 Let the engine idle for about 5 min in neutral gear so that the Transaxle is warmed up 2 Clean the oil level plug drain plug and surrounding area 3 Place a container under the transaxle to c...

Страница 91: ...on is of the non vented type while in the diesel version it is vented They should not be interchanged during replacement To remove the fuel filler cap turn the cap anti clockwise Turn the cap slowly t...

Страница 92: ...Do not release the clutch suddenly BRAKES Dual circuit diagonal split hydraulic brakes through tandem master cylinder have been provided The front brakes are disc brakes with floating type calipers wh...

Страница 93: ...peartobehard ineffective Inordertostopthe vehicle effectively the driver will have to apply a much higher force on the brake pedal roughly 5 times the normal effort CAUTION Never drive the vehicle in...

Страница 94: ...n rear right front right and then rear left 12 If bleeding continues without success it means air is being drawn in past the bleed screw threads 13 Close bleed screw at the end of each downward stroke...

Страница 95: ...stmentisnotrequiredduringnormalmaintenance 4 Adjust brake light switch gap of 3 mm to be maintained as shown in the fig after loosening the lock nut on the switch Tighten the nut after adjustment This...

Страница 96: ...ease contact the nearest Authorised Service outlet and get the defect rectified POWER STEERING if installed Power steering is fitted for lighter steering effort and easy manoeuverability duringdriving...

Страница 97: ...t at least three times each time checking refilling the reservoir 2 Check for any leakage in the system and if noticed take corrective action 3 Start the engine steer the car from full left to full ri...

Страница 98: ...ue to dry running Running without sufficient oil and due to severe cavitation on account of air entry due to low oil level This could lead to loss of power assistance damage and failure of the power s...

Страница 99: ...ause severe burns Wear protective clothing and a face shield or have a skilled technician to do the battery maintenance The battery contains sulphuric acid electrolyte which is poisonous and highly co...

Страница 100: ...elly Ifyouneedto connectthebatterytoacharger disconnectbothcables to prevent damage to the vehicle s electrical system NOTICE Chargingthebatterywiththecablesconnectedcanseriouslydamage your vehicle s...

Страница 101: ...for the effective functioning of the converter and to avoid damage to the Converter It is mandatory to use Diesel fuel with sulphur content less than 0 25 Use of any other diesel fuel can increase the...

Страница 102: ...r Turbocharger Connections All turbocharger connections must be leak proof Check air inlet air outlet exhaust gas inlet and exhaust outlet connections as well as oil inlet and outlet connections to th...

Страница 103: ...is mixed with intake air of the engine in part load and part speed conditions This helps in reducing harmful pollutants In addition to EGR System your car is also fitted with diesel oxydation catalyti...

Страница 104: ...or painted surfaces The fluid contains sulphuric acid which cancauseinjuryandseveredamage Wearrubbergloves toavoidrisk of contact To lessen the risk of injury wear eye protection when working near an...

Страница 105: ...charged battery should be made at intervals of one minute and should not last more than 15 seconds After starting allow both engines to idle for approximately 3 minutes with the leads still connected...

Страница 106: ...tighten the wheel pins to 8 mkg torque Fit the wheel rim cover NOTICE The jack should never be supported on any of the body sheet metal components This can cause damage to the body Do not apply oil on...

Страница 107: ...cing Wheels are balanced at the factory They may need to be rebalanced at some time The wheels should be checked for balance if a tyre or tube is repaired Wheneveratyreorwheelrimischanged thetyreneeds...

Страница 108: ...not by variation between gauges Keeping the tyres properly inflated gives you the best combination of riding comfort handling and tyre life Over inflation of tyres makes the car ride bumpy and harsh T...

Страница 109: ...u notice this on the fabric or cord Excessive tread wear or non uniform tyre wear Tyre Rotation To help increase tyre life and distribute wear more evenly you should have tyres rotated at specicied in...

Страница 110: ...is refitted in the original location on the wheel rim Ensurethatbalancingweightsarenotdisturbedduringremovaloftyres Check the balance weight prior to the removal of the tyre If found loose mark its l...

Страница 111: ...If it is damaged replace it with a fuse of same rating and type Push the fuse firmly into the holder Check that all other fuses are firmly in position fix the cover back in position Spare fuses are p...

Страница 112: ...es the road immediately ahead for short distance visibility Use dip beam to avoid inconvenience blindingthedriversofoncomingvehicles Theheadlampsmustbeproperlyalignedinordertoobtainmaximum road illumi...

Страница 113: ...Do not clean or touch the head lamp reflector as it will damage the mirror finish of the surface The horizontal and vertical adjustment screws are located on the back of the reflector Precise adjustm...

Страница 114: ...and rinse it frequently while washing When you have washed the whole exterior dry it with a chamois or soft cloth After drying the car inspect it for chips and scratches that could allow corrosion to...

Страница 115: ...ts using commercially available special compounds Sprinkle talcum powder on the rubber windscreen wiper and rear window wiper blades and lift them off the glass Slightly open the windows Cover the car...

Страница 116: ...3 Keep all drain holes clear from clogging PROPER PARKING Alwaysparkyourcarinshadetoprotectitfromharshsunlightor inawell ventilatedgaragesothatthereisnodampnessonany part of the car WASHING YOUR CAR...

Страница 117: ...entilated shade Exposure to heat with entrapped moisture promotes corrosion 4 Avoiddrivingongravelroads asthepossibilityofpaintchip off due to the impact of stones is high If you are driving on freshl...

Страница 118: ...CMYK ve No 110 C M Y K C M Y K...

Страница 119: ...C M Y K C M Y K CMYK ve No 111 111 EMERGENCY SERVICE TIPS EMERGENCY SERVICE TIPS Engine Clutch Transaxle Brakes SteeringSystem Electrical Suspension...

Страница 120: ...2 Engine cranks but does not start Air in the fuel system Get the air removed by bleeding Check leakages correct Engine stop solenoid fuse blown Replace the fuse 3 CheckEnginelampcontinue Some fault a...

Страница 121: ...l system Remove the air Clogged fuel filter Clean Replace the element Clogged air filter Clean Replace the element Clutch slipping out of adjustment Get it rectified Brakes grabbing Get it rectified 7...

Страница 122: ...attended to by spring rattling Authorised Service outlet Release bearing broken worn out Replace Broken damper spring of clutch disc Replace TRANSAXLE 1 Gears slipping out of mesh Worn damaged grooves...

Страница 123: ...r worn synchroniser parts Replace BRAKES 1 Poor brakes Insufficient brake fluid Get the brake fluid filled Air in the system Get the air removed Pedal travel excessive due to Rectify automatic adjuste...

Страница 124: ...the disc Get it corrected STEERING SYSTEM 1 Hard steering Mechanical Wheel alignment disturbed Check adjust Rack pinion need adjustment Check replace if necessary Low tyre pressure Adjust to correct...

Страница 125: ...circuit checked Get the bulb checked 2 NonfunctioningElectrical Fuse blown in the circuit Replace the fuse if blown accessories such as power Looseconnectors Gettheconnectionproperly windows headlamp...

Страница 126: ...e rod or drive shaft joints tie rod in side ball joints or drive shaft joints Warning noise for pad wear Replace pad Damaged struts or mounting Repair mounting or replace struts Worn suspension arm bu...

Страница 127: ...C M Y K C M Y K CMYK ve No 119 119 IMPORTANT INFORMATION Chassis AggregateNumbers Fuel Coolants Lubricants TechnicalSpecifications ServiceSchedule Car Record Sheet IMPORTANT INFORMATION...

Страница 128: ...CMYK ve No 120 C M Y K C M Y K LOCATION OF CHASSIS AND AGGREGATE NUMBERS Chassis Number Engine Number Transaxle Number Chassis Number Plate xxxx IMPORTANT INFORMATION Chassis Aggregate Numbers 120...

Страница 129: ...or aviation turbine fuel Ratios for mixing of supplementary fuel and diesel are shown in the table Ambient Percentage temperature upto Summer Suppl Deg C Grade diesel fuel upto 0 100 0 0 to 10 70 30...

Страница 130: ...5W 50 20 deg to 30 deg SAE 10W 30 Below 10 deg SAE 5W 20 or SAE 5w 30 Transaxle Use recommended brand of EP 80 gear oil Grease for axle bearings Lithium base complex grease Brake fluid IS 8654 DOT 3 P...

Страница 131: ...Frostox SFD 12 6 Litres HPCL HP Thanda Raja P TRANSMISSION OIL HPCL Gear Oil EP 80 3 3 Litres CASTROL Castrol Extreme Pressure 80 EP STEERING OIL HPCL HP ATF 1 2 Litres CASTROL Castrol Transpower TQ B...

Страница 132: ...verdrive Type Synchromesh on all forward gears Sliding mesh for reverse gear No of gears 5 Forward 1 Reverse 1 ENGINE Model Tata 475 IDI TC Type Water cooled Indirect injection Diesel Engine with Exha...

Страница 133: ...ependent Lower wishbone McPherson Strut type Rear Independent 3linkandMcPhersonstruttype Antiroll bar At front rear 6 STEERING LE Standard 1 ManualRack Pinion Version Steering Gear with collapsibleste...

Страница 134: ...Rear Overhang 923 Overall length 4150 Max Width Over body 1620 Over outer rear view mirrors in folded condition 1690 Overall height unladen 1540 Min turning circle dia 10 m Min turning clearance circl...

Страница 135: ...GHT kg TOLERANCE AS PER EEC 92 21 Standard LE LS LX Complete car kerb weight as per ISO 1176 1085 1100 1105 1110 with spare wheel tools Gross Vehicle Weight 1510 1510 1510 1510 Payload 425 410 405 400...

Страница 136: ...500 km or 12 months whichever is earlier 3rd free service At 15000 15500 km or 18 months whichever is earlier 4th free service At 20000 20500 km or 24 months whichever is earlier All services other th...

Страница 137: ...7500kmandsubsequentlyafterevery7500kmor6monthswhicheverisearlier 5 Changeengineoilfilter 6 Changefuelfilterelement 10000 7 Checktimingbelt adjusttensionifnecessary replaceifdefective 10000 8 Replacing...

Страница 138: ...0kmortwoyearswhicheverisearlier 4 Checkparkingbrakeleverandcableforplay damage adjust replaceifnecessary 10000 5 Checkbrakediscsandpadsforwear replaceifnecessary 10000 6 Checkbrakedrumsandshoeswear an...

Страница 139: ...fbolts tightenifnecessary 10000 6 Checksuspensionbushesandsilencerhangersfordamage replaceifnecessary 10000 7 Checkwheelalignment 15000 STEERING 1 Checksteeringwheel play looseness 10000 2 Steeringgea...

Страница 140: ...nofclutchpedalheightandcable 10000 6 Inspectionofclutchslippage dragandgearshifting 10000 A C SYSTEM 1 Cleanthefinsofcondenserwithpressurizedairandthenwithwater Ensurethatthefinsdon tgetdamaged Every...

Страница 141: ...C M Y K C M Y K CMYK ve No 133 133 IMPORTANT INFORMATION Car Record Sheet Fuel filled Fuel consumption Remarks Complaints km reading Date...

Страница 142: ...CMYK ve No 134 C M Y K C M Y K 134 IMPORTANT INFORMATION Car Record Sheet Fuel filled Fuel consumption Remarks Complaints km reading Date...

Страница 143: ...e At km Stamp PDI Free Labour 5 000 7 500 10 000 15 000 20 000 Free 22 500 25 000 30 000 35 000 37 500 40 000 45 000 Recommended Date Odometer Repair Servicing Service reading Order Dealer s km No Sig...

Страница 144: ...er s km No Signature At km Stamp 97 500 1 00 000 1 05 000 1 10 000 1 12 500 1 15 000 1 20 000 1 25 000 1 27 500 1 30 000 1 35 000 1 40 000 1 42 500 Recommended Date Odometer Repair Servicing Service r...

Страница 145: ...Y K CMYK ve No 137 137 Record of warranty repairs carried out Chassis No _________________________ Repair Order No Particulars of Repair Servicing Dealer s Signature Stamp Odometer reading km Date CMY...

Страница 146: ...38 C M Y K C M Y K 138 Record of warranty repairs carried out Chassis No _________________________ Repair Order No Particulars of Repair Servicing Dealer s Signature Stamp Odometer reading km Date CMY...

Страница 147: ...per hour LH Left Hand Max Maximum MD Main Dealer Min Minimum mkg Meter per Kilogram mm Millimeter Mtg Mounting No Number PCBU Passenger Car Business Unit PDI Pre delivery Inspection PSI Pounds per Squ...

Страница 148: ...CMYK ve No 140 C M Y K C M Y K...

Страница 149: ...ng Petrol Diesel Car 67 Driving Safety 69 E Emergency Service Tips 112 Engine Compartment 72 Engine Compartment Lamp 73 Engine Coolant Level 57 Engine Coolant System 75 Engine Oil Oil Filter 78 Engine...

Страница 150: ...s 103 Roof Lamps 45 Running In Instructions 60 S Seat Belt Seat Belt Adjustment 49 50 Service Instructions 128 Service Network 143 Service Schedule 129 Servicing Record 135 Side Utility Pocket 52 Spar...

Страница 151: ...sses of Tata Motors Main Dealerships MD Tata Motors Authorised Service Centres TASCs This list is dated August 31st 2004 and subject to amendments Updated list will be available at dealerships and Reg...

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