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14. March 2014

Edition: V1.00/2014

Technical Manual

10 Notes

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Содержание procarpet 30

Страница 1: ...Edition V1 00 2014 Technical Manual T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Страница 2: ...mensions and weights 3 4 2 4 Brush system 4 4 2 5 Suction power 4 4 3 Accessories Additional parts 4 4 3 1 Accessories 4 5 Mechanical 5 1 Handle 1 5 1 1 Removing of housing 1 5 1 2 Mounting of housing...

Страница 3: ...Mounting of fresh water filter 31 5 5 5 Removing of bypass valve 32 5 5 6 Mounting of bypass valve 33 5 5 7 Removing of valve unit 34 5 5 8 Mounting of valve unit 35 6 Electrical 6 1 System architectu...

Страница 4: ...rch 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 1 Forward T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 5: ...ining is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and or to the technical training re sponsible after attending a training...

Страница 6: ...hat the Technical Manual concept together with the Technical Training are powerful tools which will help our service organisations to achieve a higher level of quality in repairs and customer satisfac...

Страница 7: ...h 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 2 Elementary T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 8: ...label and Ma terial Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied into an approved drain Avoid pollution 2 2 ESD Static electrici...

Страница 9: ...ability to store or unload the charge depends on the type of material Static discharge can damage devices this can result in immediate product failure or in a latent failure Latent failures can go und...

Страница 10: ...rch 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 3 General T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 11: ...u should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working direction when you are standing behind the machine On the LH alway...

Страница 12: ...rial 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required The above listings are only a recommendation for the technica...

Страница 13: ...2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 4 Technical data T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t...

Страница 14: ...22309 procarpet 30 EURO 01 7522310 procarpet 30 UK 01 7522308 procarpet 30 NA 01 7522311 procarpet 30 CN 01 7522377 procarpet 30 IN 01 7522312 procarpet 30 KSA 01 Table 1 Machine range Remarks SKU s f...

Страница 15: ...00 405 Working width mm 380 Solution tank l 29 Recovery tank l 32 Table 2 Machine profile Pos Unit Value Noise level dB A 70 Vibration m s2 0 5 Approvals CE Nominal consumption W 2000 Power suction mo...

Страница 16: ...alue Dimensions L W H mm 1100 470 940 Door pass through width mm 470 Net weight empty tank kg 52 Weight ready to use kg 81 Weight ready for shipping kg 79 Max floor pressure wheels N mm2 0 13 Wheel di...

Страница 17: ...g 10 17 Table 5 Brush system Pos Value Vacuum motor W 1266 Max air flow l s 54 Max vacuum mbar 250 Max vacuum kPa 25 Table 6 Suction power SKU Article 7522313 Extraction carpet brush 30 7522973 Encaps...

Страница 18: ...y Care 04 1 procarpet 30 technical data_V1 00 fm 8502830 Filling hose with universal water coupling 7522783 TASKI Nano Trolley SKU Article Table 7 Accessories T o O r d e r P a r t s C a l l 1 8 8 8 7...

Страница 19: ...h 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 5 Mechanical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 20: ...m 5 1 Handle 5 1 1 Removing of housing Picture 1 Housing Remove the 4 screws 01 105 from the housing 01 104 Remove the housing from the handle of the fresh water tank 02 119 Picture 2 Remove housing T...

Страница 21: ...Mounting of housing Picture 3 Remove housing Mount the housing onto the handle of the fresh water tank Make sure that the cables are not squeezed in between the handle and housing Mount the 4 screws...

Страница 22: ...re 5 Microswitch Remove housing according to chapter REMOVING OF HOUSING Remove the two screws 01 111 from the angle bracket 01 118 Remove the angle bracket from the housing 01 104 Disconnect the wire...

Страница 23: ...microswitch 30_V1 00 fm Picture 7 Microswitch details Remove the two fixation screws 01 116 washers 01 117 and nuts 01 119 Remove the microswitch from the switch insulation 01 121 T o O r d e r P a r...

Страница 24: ...et Mount and tighten the two fixation screws washers and nuts slightly Connect the wires to the new microswitch Mount the angle bracket with the two screws Adjust the switching point of the microswitc...

Страница 25: ...oswitch according to chapter REMOVING OF MIRCOSWITCH Loosen the 4 screws 01 111 from the two clamps 01 110 and the flat spring 01 109 Remove the two clamps and flat spring Remove the switch bow 01 106...

Страница 26: ...e switching bow Position the switching bow Mount the two covers onto the housing Mount the two clamps and flat spring for the switching bow and tighten the 4 screws Mount the microswitch according to...

Страница 27: ...ter is in the fresh water system before you remove the fresh water tank Disconnect the two flexible hoses 02 124 125 from the tank cover 02 101 Remove the tank cover 02 101 Remove the recovery tank 02...

Страница 28: ...ck connector 02 112 to the option tool Disconnect the wires at the appropriate place Remove the screw 02 121 of the cable hose clamp 02 117 Remove the cable hose clamp Remove the two screws 02 127 of...

Страница 29: ...o tank bolts Mount the hose onto the quick connector of the option tool Thread in the two suction hoses into the fresh water tank hole Mount the water hose onto the tank connector Thread in the wires...

Страница 30: ...sh water tank Mount the screws from the fresh water tank on the LH and RH side Mount the recovery tank Mount the tank cover Connect the two flexible hoses onto the tank cover Ensure that the fresh wat...

Страница 31: ...04 101 45 05 101 and the two screws 30 04 103 45 05 103 of the brush cover 30 04 102 45 05 102 Remove brush cover Untighten the fixation and center nut 30 04 110 45 05 110 of the brush motor belt hold...

Страница 32: ...lt Mount the brush motor belt Turn the holder with a screw driver to tension the belt Tighten the fixation and the center nut of the belt holder Picture 20 Tension belt Mount the brush cover Mount the...

Страница 33: ...REMOVING OF FRESH WATER TANK ASSEMBLY Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT Remove the 4 fixation screws 30 04 105 45 05 105 of the brush motor 30 04 117 45 05 117...

Страница 34: ...04 104 45 05 104 of the motor is correctly positioned as it has to fit into the axle Ensure that the motor cover 30 04 118 45 05 118 is correctly mounted onto the brush motor Picture 24 Brush motor co...

Страница 35: ...SSEMBLY Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT Remove the 3 self locking nuts 30 04 110 45 05 110 with a 10mm fork spanner socket Picture 26 Remove brush pulley Remo...

Страница 36: ...ley Position the brush pulley assembly Mount the 3 self locking nuts with a 10mm fork spanner socket Picture 28 Mount brush pulley Complete assembling according to chapter MOUNTING OF BRUSH MOTOR BELT...

Страница 37: ...has a left hand thread Adjustment You can vary the height by placing the special screw in the positions 1 6 This could be necessary if the brush is not touching the floor or wearing uneven Leaving the...

Страница 38: ...TANK ASSEMBLY Lift the vacuum motor 30 05 104 45 06 104 with all the seals and absorber out of the chassis 30 03 105 45 04 105 Disconnect vacuum motor wires at the connection block 30 05 127 45 06 12...

Страница 39: ...correctly Remarks The sequence of the seals noise absorbers and covers is described in the spare parts list Picture 31 Vacuum motor details Connect vacuum motor wires to the connection block Position...

Страница 40: ...chapter REMOVING OF FRESH WATER TANK ASSEMBLY Remove brush cover according to chapter REMOVING OF BRUSH MOTOR BELT Picture 33 Remove shackle Remove the 4 screws 30 05 111 45 06 111 from the shackles...

Страница 41: ...of the brush chassis Mount the 8 shackles Mount the 4 screws onto the shackles Remarks All the shackles are the same spare part Picture 34 Shackle details Mount brush cover according to chapter MOUNT...

Страница 42: ...ve brush cover according to chapter REMOVING OF BRUSH MOTOR BELT Remove squeegee body according to chapter REMOVING OF SHACKLE Picture 36 Remove nozzle Remove the 6 screws 30 05 124 45 06 124 from the...

Страница 43: ...o the new suction unit Position the suction hose and mount the 6 screws Mount squeegee body according to chapter MOUNTING OF SHACKLE Mount brush cover according to chapter MOUNTING OF BRUSH MOTOR BELT...

Страница 44: ...move brush cover according to chapter REMOVING OF BRUSH MOTOR BELT Remove the screw 30 05 112 45 06 112 and the washer 30 05 113 45 06 113 Pull of the adjustment plate 30 05 114 45 06 114 from the axl...

Страница 45: ...nt 30_45_V1 00 fm Picture 39 Brush adjustment details Remarks If necessary replace the star knob 30 05 121 45 06 121 by pulling it off from the axle 30 05 117 45 06 117 The star knob needs to be press...

Страница 46: ...e adjustment plate onto the axle Mount the washer and screw Remarks The label 30 05 123 45 06 123 disc 30 05 116 45 06 116 and adjustment plate 30 05 114 45 06 114 are coded Therefore it will fit only...

Страница 47: ...the fresh water system before you disconnect the hoses Remarks For a better access to the pump remove the vacuum motor Remove the 3 screws 30 06 110 45 07 110 and washers 30 06 127 45 07 127 from the...

Страница 48: ...pump Picture 43 Pump Mount the two hoses onto the fast connectors of the pump Connect the cables of the pump Position the pump onto the chassis Mount the 3 washers and screws onto the pump Close fres...

Страница 49: ...hapter REMOVING OF FRESH WATER TANK ASSEMBLY Ensure that no water is in the fresh water system before you disconnect the hoses Remarks For a better access to the filter remove the vacuum motor and pum...

Страница 50: ...icture 45 Filter housing Place the filter into the machine Mount two new cable ties for the fixation of the filter Remarks Cable tie 200 ordering number 4023260 Mount the hose onto the fast connector...

Страница 51: ...ks For a better access to the bypass valve remove the vacuum motor Remove the pump according to chapter REMOVING OF PUMP Loosen the two fixation screws 30 05 128 45 06 128 from the bypass valve 30 06...

Страница 52: ...the cable from the magnetic valve Mount the two hose onto the fast connectors of the bypass valve Place the bypass valve into the chassis Tighten the two fixation screws of the bypass valve Mount the...

Страница 53: ...ure that no water is in the fresh water system before you disconnect the hoses Remove brush cover according to chapter REMOVING OF BRUSH MOTOR BELT Remove the two fixation screws 30 06 108 45 07 108 f...

Страница 54: ...e holders Mount the two hoses onto the fast connectors Connect the cables into the connection block Position the complete valve unit onto the chassis Mount the two fixation screws onto the valve holde...

Страница 55: ...h 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 6 Electrical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 56: ...liary coil thin wires high quantity of windings inductivity higher is phase shifted which ensures the rotation of the rotor Picture 1 Phase shifting main and auxiliary coil To start and run an AC moto...

Страница 57: ...witch Picture 2 Rockingswitch Remove the housing according to chapter REMOVING OF HOUSING in the section mechanical Disconnect the electrical connections of the rockingswitch 01 101 102 Push out the r...

Страница 58: ...the rockingswitch into the housing from the outer side Remarks Make sure that the rockingswitch is correctly positioned and clicks into the housing Connect the electrical connections to the rockingswi...

Страница 59: ...iversey Care 06 14 40 dashboard connections 30_V1 00 fm 6 2 Main cord cable inlet inbox 6 2 3 Rockingswitch connections Picture 4 Dashboard connections T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5...

Страница 60: ...2 4 HS Main rockingswitch 2a IN IN main neutral contactor K1 K2 5 BS Vacuum motor pump dosing rockingswitch 1b OUT Magnetic valve DS1 DS3 6 BS Vacuum motor pump dosing rockingswitch 2b OUT Not connect...

Страница 61: ...MOVING OF FRESH WATER TANK ASSEMBLY Ensure that no water is in the fresh water system before you disconnect the hoses Disconnect the plugs from the contactor 30 03 104 45 04 104 or 30 04 120 45 05 120...

Страница 62: ...ture 6 Contactor Position the contactor on the chassis Mount the two screws Connect the plugs onto the contactors Connect the plugs according to the number coding Close fresh water tank according to c...

Страница 63: ...2014 Diversey Care 06 16 22 contactor connections 30_45_V1 00 fm 6 3 Contactor 6 3 3 Contactor connections K1 K2 Picture 7 Contactor connections T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6...

Страница 64: ...cription plug Pin Description pin 1 0 Contactor Coil 0 Contactor Coil K2 Main switch HS 2 1 Contactor Coil 1 Dosing switch 3 2 Contactor 2 Vacuum motor 4 4 Contactor 4 Main switch HS Contactor K2 5 6...

Страница 65: ...tactor connections description K2 Pos Plug Description plug Pin Description pin 1 0 Contactor Coil 0 Contactor Coil K1 Main switch HS 2 1 Contactor Coil 1 Dosing switch 3 2 Contactor 2 Brush motor 4 4...

Страница 66: ...versey Care 06 28 20 schematics electrical schematics 30_45_V1 00 fm 6 4 Electrical schematics 6 4 1 Electrical schematics Picture 8 Electrical schematics T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2...

Страница 67: ...Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 7 Additional information T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a...

Страница 68: ...m 7 Additional information 7 1 Available GTS Newsletter Instructions To find the up to date available GTS Newsletters and instructions refer to e spares Newsletter Date of issue Machine Subassembly To...

Страница 69: ...ch 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 8 Revision T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 70: ...14 Edition V1 00 2014 8 1 Copyright 2014 Diversey Care 09 1 procarpet 30 revision_V1 00 fm 8 Revision Date Chapter Content Description Revision Table 1 Revision To Order Parts Call 1 888 702 5326 http...

Страница 71: ...ch 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 9 Appendix T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 72: ...3 5 5 5 6 5 7 Health Safety 2 1 Housing 5 1 5 2 M Machine profile 4 2 Machine range 4 1 Magnetic valve water outlet 5 28 5 29 5 30 5 31 5 32 5 34 5 35 Magnetic valve electrical parts 5 33 Main cord ca...

Страница 73: ..._V1 00MIX fm 14 March 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Vacuum unit 5 19 5 21 5 23 5 25 Valve unit 5 34 5 35 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s...

Страница 74: ...rch 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 10 Notes T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c...

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