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CONTENTS

IOM manual Tapflo TF series

GENERAL

......................................................................................................................................... 5

0.1.

Introduction

................................................................................................................................ 5

0.2.

Warning symbols

....................................................................................................................... 5

0.3.

Qualification and training of personnel

................................................................................... 5

INSTALLATION

............................................................................................................................... 6

1.1.

Operation principle

.................................................................................................................... 6

1.2.

Receiving inspection

.................................................................................................................. 6

1.3.

Lifting and transportation

......................................................................................................... 7

1.4.

Storage

........................................................................................................................................ 7

1.5.

Foundation

................................................................................................................................. 7

1.6.

Suction and discharge piping

................................................................................................... 7

1.6.1.

Rotary connections

............................................................................................................ 8

1.6.2.

Connection of suction pipe

............................................................................................... 8

1.6.3.

Connection of discharge pipe

........................................................................................... 8

1.7.

Health and safety

....................................................................................................................... 8

1.7.1.

Protection

........................................................................................................................... 8

1.7.2.

Explosion hazardous environments – ATEX

..................................................................... 9

1.7.3.

Air pressure

......................................................................................................................... 9

1.7.4.

Noise level

........................................................................................................................ 10

1.7.5.

Temperature hazards

....................................................................................................... 10

1.8.

Air connection

.......................................................................................................................... 11

1.8.1.

Air treatment system

....................................................................................................... 11

1.8.2.

Pressure ratio 2:1

............................................................................................................. 11

1.9.

Example of installation

............................................................................................................ 11

1.10.

Scope of supply

.................................................................................................................... 12

OPERATION

.................................................................................................................................. 13

2.1.

Before starting the pump

........................................................................................................ 13

2.2.

Starting and operation

............................................................................................................ 13

2.2.1.

Dry running

...................................................................................................................... 13

2.2.2.

Optimization of the pump lifetime

................................................................................ 13

2.2.3.

Booster operation conditions

......................................................................................... 14

2.3.

Pump stopping

......................................................................................................................... 14

MAINTENANCE

............................................................................................................................ 15

3.1.

When the pump is new or reassembled

................................................................................. 15

Содержание TF100

Страница 1: ...umps Original Instruction edition 2017 rev 1 Read this instruction manual carefully before you install and operate the pump Pump models TF50 TF100 TF200 TF400 TF70 S TF120 S TF220 S TF420 S TF70 A C TF120 A C TF220 A C TF420 A C ...

Страница 2: ...ection of discharge pipe 8 1 7 Health and safety 8 1 7 1 Protection 8 1 7 2 Explosion hazardous environments ATEX 9 1 7 3 Air pressure 9 1 7 4 Noise level 10 1 7 5 Temperature hazards 10 1 8 Air connection 11 1 8 1 Air treatment system 11 1 8 2 Pressure ratio 2 1 11 1 9 Example of installation 11 1 10 Scope of supply 12 2 OPERATION 13 2 1 Before starting the pump 13 2 2 Starting and operation 13 2...

Страница 3: ...TF70 TF420 disassembly pf the pump A C 24 3 9 1 Before the disassembly procedure 24 3 9 2 Disassembly procedure 24 3 10 TF70 TF420 assembly of the pump A C 26 3 10 1 Test run 27 4 STANDARD AND OPTIONS 28 4 1 Standard 28 4 2 SMC booster 28 4 3 Booster without manometers and regulator 28 4 4 Air treatment system 29 4 5 Pump prepared for booster assembly 29 4 6 Pump with reinforcement plates 29 4 7 P...

Страница 4: ... 6 2 Capacity changes 35 6 3 Technical data 36 6 4 Dimensions 37 6 4 1 Plastic pumps 37 6 4 2 Stainless steel pumps 38 6 4 3 Aluminium cast iron pumps 39 6 5 Tightening torques 40 6 6 Permitted loads on manifolds 40 7 WARRANTY 42 7 1 Warranty form 42 7 2 Returning parts 43 7 3 Warranty 43 ...

Страница 5: ...RESS AIR OPERATED DIAPHRAGM PUMPS The object of the declaration described above is in conformity with the relevant Union harmonization legislation Directive 2006 42 EC of European Parliament and of the Council of 17 May 2006 on machinery amending Directive 95 16 EC Mr Michał Śmigiel is authorized to compile the technical file Tapflo Sp z o o ul Czatkowska 4b 83 110 Tczew Signed for and on behalf o...

Страница 6: ... be maximum 14 bar When installing operating and maintaining of the pump unit you must strictly follow the IOM manual Otherwise injury or life hazard may occur 0 2 Warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruction manual where danger to life and limb may occur Observe the...

Страница 7: ...taneously transmits the air pressure to the liquid in the second chamber left side of the housing pushing it towards the discharge port During each cycle the air pressure on the back of the discharging diaphragm is equal to the head pressure on the liquid side Tapflo diaphragm pumps can therefore be operated against a closed discharge valve with no negative effect to the life of the diaphragms 1 2...

Страница 8: ...to be stored prior to installation place it in a clean location The pump should be stored in an ambient temperature of 15 C 59 F to 25 C 77 F and relative humidity below 65 It should not be exposed to any heat source e g radiator sun as this could result in a negative way on the tightness of the pump Do not remove the protective covers from the suction discharge and air connections which have been...

Страница 9: ...e bottom of the pump to have best suction capability 2 Make sure that the connection between the hose and the pump is completely tight otherwise the suction capability will be reduced 3 Always use as short suction pipe as possible Avoid air pockets which can emerge within long piping 1 6 3 Connection of discharge pipe For this connection it is only recommended to have a simple and positive flow co...

Страница 10: ... as ethylene Type of protection c constructional safety Temperature class T4 in the event of a malfunction the maximum temperature of a surface that may be exposed to gas T4 135 C Earth connection of the pump and other equipment Connect a suitable earth wire to the stainless steel earth connection that is placed on the inside of one of the pump housings Connect the other end of the earth wire to e...

Страница 11: ...n the vicinity of the pump piping Avoid quick temperature changes and do not exceed the maximum temperature specified when the pump was ordered See also general max temperatures based on water in chapter 5 DATA When the pump is exposed to ambient temperature variations or if there is big difference between the temperature of the product and the surrounding the tightening torques of the housing nut...

Страница 12: ... it is recommended to use a water separator to remove the extent of water from the prepared air To facilitate the operation of the pump we recommend an air treatment system connected to the air supply These components should be included 1 Regulator to adjust the air pressure 2 Manometer to read the actual pressure 3 Needle valve to adjust the air flow especially when operating the pump in the lowe...

Страница 13: ...e regulator d Two manometers input and output pressure 2 Reinforcement plates plastic pumps only 3 Mounting plate with screws 4 Air connection between the pump and the booster NOTE Even if all above safety instructions are met and complied with there still exists a minor danger in the event of a leakage or mechanical damage of the pump In such case the pumped product can emerge on sealing areas an...

Страница 14: ...owly The performance of the pump can be adjusted through the air supply by using a needle valve and a pressure regulator The performance can also be adjusted by normal flow control on the discharge side of the system 2 2 1 Dry running Although the pump is prepared for dry running it is important to have in mind that long periods of dry run may cause damage to the air valve and circlips What is mor...

Страница 15: ...they depend on the discharge frequency and heat removal conditions It is recommended that for every hour of booster operation at least a 5 minute rest period is foreseen If these conditions are difficult or impossible to fulfil it is recommended to use an air reservoir in the installation To increase the booster lifetime a bypass installation can be used in order to relieve the booster at lower pr...

Страница 16: ... the pump operation is recommended to detect problems A change in sound of the running pump can be an indication of wearing parts see chapter 3 4 Location of faults below Leaking liquid from the pump and changes of performance may also be detected Routine inspections should be conducted frequently 3 3 Complete inspection The intervals for a complete inspection depend upon the operation conditions ...

Страница 17: ...y air valve leaking Increase air pressure via a filter regulator Check change installation on suction side Check repair replace air supply air valve Suction or air connection blocked Check clean air supply suction connection Muffler is blocked Check clean replace muffler Valve ball worn or broken Valve seats are worn Check dimensions and shape of valve balls Check dimensions and shape of valve sea...

Страница 18: ...ll liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air supply and then the suction and discharge connections 3 5 2 Disassembly procedure Fig 3 5 1 Disconnect the air hose from the booster and from the pump Fig 3 5 2 Unscrew and remove the booster 99 from the mounting plate 990 Fig 3 5 3 Unscrew four nuts 37 holding the mounting plate 990 and remove it from the pump Fi...

Страница 19: ...2 from the second housing 11 Fig 3 5 7 To remove the spacer sleeve 19 use a plastic rod and a hammer to knock it out NOTE Be careful not to deform the spacer sleeve Fig 3 5 8 Insert our special tool or pin screw 14 into the orifice in the spacer sleeve 19 rotate it Fig 3 5 9 Pull out the spacer sleeve 19 Fig 3 5 10 Pull out the lower sleeve 212 valve seat 222 and O ring 43 ...

Страница 20: ... shaft 16 Fig 3 5 14 TF TXF50 TF100 Using pliers remove both circlips 27 from the centre block 12 Attention While doing this cover yourself with your other hand as the circlip easily flips away Fig 3 5 15 TF TXF50 TF100 Press out the air valve 61 by means of a pressing device Be careful not to damage the brass edges of the air valve Fig 3 5 16 TXF100 TF TXF200 TF TXF400 Unscrew plate screws 2711 f...

Страница 21: ...r to the disassembly Nevertheless there are a few things that you have to remember in order to assemble the pump correctly Fig 3 6 1 When putting the air valve 61 into the centre block 12 apply some water or alcohol on the O rings to provide smooth insertion of the air valve It is recommended to use a pressing device for this operation Fig 3 6 2 When there is need to replace the diaphragm pin scre...

Страница 22: ...of the pump After a few weeks of operation retighten the nuts with appropriate torque 3 7 TF70 TF420 disassembly pf the pump Stainless Steel The numbers put in brackets refer to the part numbers in the spare part drawings and spare part lists in chapter 4 SPARE PARTS 3 7 1 Before the disassembly procedure Be sure to drain all liquid from the pump Cleanse or neutralize the pump thoroughly Disconnec...

Страница 23: ...mage he diaphragms against the pin screw thread Fig 3 7 5 Unscrew the allen screws 227 from ball stop assemblies 22 Carefully remove the screws and the half rods Fig 3 7 6 TF TXF 70 TF120 Using pliers remove both circlips 27 from the centre block 12 Attention While doing this cover yourself with your other hand as the circlip easily flips away Fig 3 7 7 TF TXF 70 TF120 Press out the air valve 61 b...

Страница 24: ...d from the centre body the external O rings 6 x pos 30 have to be replaced before assembly 3 8 TF70 TF420 assembly of the pump Stainless Steel The assembly procedure is done in the reverse order to the disassembly Nevertheless there are a few things that you have to remember in order to assemble the pump correctly Fig 3 8 1 When putting the air valve 61 into the centre block 12 apply some water or...

Страница 25: ...he appropriate torque 3 8 1 Test run We recommend you to conduct a test run of the pump before installing it in the system so no liquid gets wasted if the pump leaks or perhaps does not start accordingly to wrong assembly of the pump After a few weeks of operation retighten the nuts with appropriate torque 3 9 TF70 TF420 disassembly pf the pump A C The numbers put in brackets refer to the part num...

Страница 26: ...crews 37 from one side of the pump housing 11 Carefully lift off the housing Take off the manifolds 13 Turn the pump around and unscrew the second housing Fig 3 9 5 In order to take out the valve balls 23 unscrew the valve ball stop 22 from the housing Fig 3 9 6 Unscrew one of the diaphragms 15 while pressing the other one towards the centre block Then pull out the second diaphragm with the diaphr...

Страница 27: ... from the centre body the external O rings 6 x pos 30 have to be replaced before assembly 3 10 TF70 TF420 assembly of the pump A C The assembly procedure is done in the reverse order to the disassembly Nevertheless there are a few things that you have to remember in order to assemble the pump correctly Fig 3 10 1 When putting the air valve 61 into the centre block 12 apply some water or alcohol on...

Страница 28: ... the diaphragms 15 with the pin screw thread Fig 3 10 4 When fastening the screws remember to do it according to the tightening procedure and with the appropriate torque NOTE After a few weeks of operation retighten the screws with the appropriate torque 3 10 1 Test run We recommend you to conduct a test run of the pump before installing it in the system so no liquid gets wasted if the pump leaks ...

Страница 29: ...mp code e g TF120 STT 19S IMPORTANT The SMC boosters for pump sizes T100 T200 and T400 are rated only up to 10 bar Additional different parts Art No Pumps Art No Pumps 6 050 99 SMC TF50 TF70 6 050 99 SMC X TF50 TF70 6 100 99 SMC TF100 TF120 6 100 99 SMC X TF100 TF120 6 200 99 SMC 6 400 99 SMC TF200 TF220 TF400 TF420 6 200 99 SMC X 6 400 99 SMC X TF200 TF220 TF400 TF420 4 3 Booster without manomete...

Страница 30: ...parator mounting bracket 6 400 002F TF400 TF420 Filter regulator manometer water separator mounting bracket 4 5 Pump prepared for booster assembly Tapflo pumps can be fitted only with reinforcement plates prepared for booster assembly but without the booster itself The pump will also have assembled the hybrid air valve with PET piston This way the pump is prepared for high pressure applications an...

Страница 31: ...th aluminium centre body To increase pump lifetime for high applications we recommend to use pumps with aluminium centre body This material is more resistant to high pressure than our standard PP For this option please use 6A in pump code e g T100 PTT 6A ...

Страница 32: ...plate AISI 304 37 6 Additional nuts A4 70 38 6 Additional washers A4 70 57 4 Additional nut cover PE 147 4 Pin screws for TF pump shorter A4 80 1471 4 Pin screws for TF pump longer A4 80 5 3 Stainless steel pumps 5 4 Stainless steel pumps Spare parts list Pos Q ty Description Material 99 1 Booster 990 1 Booster mounting plate AISI 304 996 4 Booster mounting screw A4 70 997 4 Booster mounting washe...

Страница 33: ... plastic pumps KIT LIQ and KIT VAL includes parts on pump wetted side KIT AIR includes parts on the pump air side and that are subject to wear and two spare part kits for metal pumps KIT LIQ and KIT AIR Please refer to specific series IOM manual for further details on the contents of each KIT and contact Tapflo for KIT pricing It is also available to purchase spare part KITs for our FESTO pressure...

Страница 34: ...ackup diaphragm pump D Drum pump F Filter press pump T Twin inlet outlet pump X ATEX approved group II cat 2 IV Material of wetted metal parts P PE T PTFE S Stainless steel AISI316L A Aluminium C Cast Iron V Material of diaphragms E EPDM N NBR nitrile rubber T PTFE B PTFE TFM 1705b V FKM T50 and T70 only VI Material of valve balls E EPDM N NBR nitrile rubber T PTFE S AISI 316 stainless steel P PU ...

Страница 35: ...lo TF series 34 6 DATA 6 1 Capacity curves The performance curves are based on water at 20 C Other circumstances might change the performance See below how the capacity will change at different viscosities and suction lifts ...

Страница 36: ...ual Tapflo TF series 35 Recommended flow is half of the max flow e g recommended flow for a TF50 is 25 l min 6 2 Capacity changes Capacity changes at different suction lifts Capacity changes at different viscosities ...

Страница 37: ...4 5 110 29 200 53 400 106 Volume per stroke ml cu in 87 5 5 34 280 17 1 933 56 9 2300 140 3 Max discharge pressure bar psi 16 232 16 232 14 203 12 174 Max air pressure bar psi 8 116 8 116 7 101 5 6 87 Max suction lift dry m Ft 3 9 8 4 13 4 13 4 13 Max suction lift wet m Ft 8 26 8 26 8 26 8 26 Max size of solids ø in mm in 4 0 16 6 0 24 10 0 39 15 0 59 Max temperature with EPDM NBR C F 80 176 80 17...

Страница 38: ...5 6 57 10 79 13 43 15 94 B2 196 260 360 436 7 72 10 24 14 17 17 17 B3 276 444 620 691 10 87 17 48 24 41 27 20 D2 343 364 500 610 10 35 14 33 19 69 24 02 D4 352 351 501 583 13 86 13 82 19 72 22 95 F 15 15 30 30 0 59 0 59 1 18 1 18 G 116 140 210 290 4 57 5 51 8 27 11 42 H2 130 155 254 322 5 12 6 10 10 00 12 68 I 20 28 38 48 0 79 1 10 1 50 1 89 I2 190 252 345 440 7 48 9 92 13 58 17 32 J 1 2 1 1 1 2 2...

Страница 39: ...3 253 407 560 624 9 96 16 02 22 05 24 57 D2 229 309 422 529 9 02 12 17 16 61 20 83 D4 165 332 464 551 6 50 13 07 18 27 21 69 G 116 160 210 280 4 57 6 30 8 27 11 02 H2 129 158 214 284 5 08 6 22 8 43 11 18 I 19 27 38 44 0 75 1 06 1 50 1 73 I2 192 257 348 443 7 56 10 12 13 70 17 44 J 1 2 1 1 1 2 2 1 2 1 1 1 2 2 K 40 52 70 80 1 57 2 05 2 76 3 15 L 8 5 8 5 8 5 10 0 33 0 33 0 33 0 39 M G1 8 DN10 G1 4 DN...

Страница 40: ... 10 43 15 94 21 34 25 08 D2 222 302 418 539 8 74 11 89 16 46 21 22 D4 167 331 467 559 6 57 13 03 18 39 22 01 G 116 160 220 280 4 57 6 30 8 66 11 02 H2 129 158 210 280 5 08 6 22 8 27 11 02 I 22 27 34 47 0 87 1 06 1 34 1 85 I2 190 252 346 448 7 48 9 92 13 62 17 64 J 1 2 1 1 1 2 2 1 2 1 1 1 2 2 K 29 33 45 80 1 14 1 30 1 77 3 15 L 10 10 10 10 0 39 0 39 0 39 0 39 M G1 8 DN10 G1 4 DN10 G1 2 DN10 G1 2 DN...

Страница 41: ... on manifolds We recommend not to exceed the following loads and forces reacting on the manifolds TF50 Direction Load N inlet outlet Moment of force inlet outlet Nm X 31 5 3 Y 31 5 3 Z 31 5 3 TF100 Direction Load N inlet outlet Moment of force inlet outlet Nm X 35 6 1 Y 35 6 1 Z 35 6 1 TF200 Direction Load N inlet outlet Moment of force inlet outlet Nm X 43 7 4 Y 43 7 4 Z 43 7 4 TF400 Direction Lo...

Страница 42: ... 6 3 Y 31 6 3 Z 31 6 3 TF120 Direction Load N inlet outlet Moment of force inlet outlet Nm X 35 7 3 Y 35 7 3 Z 35 7 3 TF220 Direction Load N inlet outlet Moment of force inlet outlet Nm X 43 8 8 Y 43 8 8 Z 43 8 8 TF420 Direction Load N inlet outlet Moment of force inlet outlet Nm X 56 11 5 Y 56 11 5 Z 56 11 5 ...

Страница 43: ...ype Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l min Duty h day No of starts per day Discharge head mWC Suction head lift m Air pressure bar Quality of the air filter micron lubrication Other Place for sketch of installation ...

Страница 44: ... for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high quality materials are used in the construction of the pumps and that machining and assembly are carried out to the highest standards Except as expressly stated above Tapflo makes no warranties express or implied concerning the product...

Страница 45: ...or components will become the property of Tapflo 7 The products are built in accordance with standard CE normative and are tested where applicable by Tapflo Approval and tests by other control authority are for the customer s account The products shall not be considered defective in materials design or workmanship if they need to be adapted changed or adjusted to conform to national or local techn...

Страница 46: ...o sk Slovenia Tapflo GmbH Tel 386 68 613 474 sales tapflo hr Spain Tapflo Iberica Tel 34 91 8093182 avives tapfloiberica es South Africa Tapflo Pty Ltd Tel 27 31 701 5255 sales tapflo co za Turkey Tapflo Makina Ltd Tel 90 216 467 33 11 sales tapflo com tr Ukraine TOB Tapflo Tel 380 44 222 68 44 sales tapflo com ua Uzbekistan Tapflo Uzbekistan Tel 998 712370940 sales tapflo uz United Kingdom Tapflo...

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