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Service

 

Manual

 

TC-355 

 

Engine Repair Cont.

 

 

Electrical Systems cont.

 

 

 

With the flywheel nut removed, a flywheel puller can be attached 
to separate it from its’ press fit to the crankshaft. Align the center 
bolt of the puller with the indent in the end of the crankshaft, and 
thread at least two carrier bolts through the puller and into the 
flywheel. Make sure that at least several threads are utilized in 
attaching the carrier bolts, as they will bear the load of pulling the 
flywheel loose. Damage to these threads will require replacing the 
flywheel itself. With the puller properly attached to the flywheel, 
use the T-handle to turn the center pivot point until the flywheel 
comes loose from the crankshaft.  

 

 

 

Remove the flywheel (refer to page 11 for disassembly 
procedure), and inspect the integrity of the flywheel keyway, the 
crankshaft keyway and the key itself. Any deformation of the key 
or keyway will require replacement of those components. 

 

 

After identifying the integrity of the coil (refer to page 8 for coil 
testing procedure), or replacing it with a new one, check the air 
gap between the coil and flywheel (A).  
 
Gap should be measured with a feeler gauge and set at 0.014”.

 

 

Содержание TC-355

Страница 1: ...Service Manual TC 355 UTILITY ENGINE Date 05 19 02 ISM Inc 1028 4th Street SW Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 www tanaka usa com custsvc tanaka ism com...

Страница 2: ...ism com Service Manual TC 355 Table of Contents Specification Chart Torque Limits 2 Trouble Shooting 3 Safety and Shop Practices 4 Routine Maintenance 4 Diagnostic Tools 5 General Inspection 6 8 Engin...

Страница 3: ...on of Page No Clutch System 9 Ignition System Poor Spark 7 8 11 12 Fuel System Fuel Tank 6 8 13 Fuel System Carburetor 8 13 14 15 Air Filter 6 Exhaust System 7 14 15 Compression 7 Engine Stops Suddenl...

Страница 4: ...ent read and understand all information provided by the instruction manual for the equipment o Never attempt to service an engine that is running or still heated from running unless it is specifically...

Страница 5: ...ver Part No 009 29326 00 Flywheel Remover Set 1 Handle 006 29326 002 2 Center Bolt 007 29326 000 3 Flywheel Puller 006 2932 002 4 Bolts 021 29355 00 Compression Gauge Part No 27286 Pressure Tester Par...

Страница 6: ...g this initial inspection as the exposed fuel on the engine components may attract dirt This provides a good visual reference Recoil Starter Ensure that the engine turns freely when the recoil starter...

Страница 7: ...functioning properly and will require replacement Picture D depicts a plug characteristic of healthy running conditions The electrode should have a golden tan color and no damage is present Whenever t...

Страница 8: ...tance when tested this way should indicate 4 2 1 K If the reading is not within this range replace with a new coil previous tests for spark using a three point tester should have indicated a weak spar...

Страница 9: ...rom the engine and pose a risk of flying objects The clutch system is made up of the clutch shoes clutch spring and the bolts and washers flat and waved securing them to the flywheel Using an impact w...

Страница 10: ...oken it will be necessary to replace the pawl cup The spring is retained within the starter body by the spool as well as clips formed in both ends of the spring Check to ensure that the spring is not...

Страница 11: ...escribed above ELECTRICAL SYSTEM The electrical system includes the flywheel 1 the coil 2 high tension lead assembly 3 and the spark plug 4 To remove the flywheel it is first necessary to effectively...

Страница 12: ...ling the flywheel loose Damage to these threads will require replacing the flywheel itself With the puller properly attached to the flywheel use the T handle to turn the center pivot point until the f...

Страница 13: ...r and insulator block Often times a compromised gasket will show signs that it has allowed fuel to escape Replace all mounting gaskets when servicing the carburetor Using a straight edge such as a met...

Страница 14: ...moved it will be possible to inspect all of the pump components of the carburetor Inspect all gaskets and diaphragms to ensure that they have not lost their pliability and show no signs of cracking or...

Страница 15: ...nk is mounted to the crankcase with three screws that extend from underneath the tank and through the tank mounting bracket Additionally there are three small spacers that fit within the bolt holes in...

Страница 16: ...rings Further the crankcase also contains the main crankshaft support bearings and the crankshaft seals The cylinder is attached to the crankcase with four screws which are accessed from the top of t...

Страница 17: ...n with the hole aligned to allow the passage of the piston pin It may be necessary to insert a small screw between the remover and the piston pin as the remover may have a smaller diameter than the in...

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