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Table of contents

5.3.3

Dismount Main Electronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

5.3.4

Replacing the AGA Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5.3.5

Replacing the Automatic Width Sensor (APW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5.3.5

Replacing Carriage Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5.3.6

Replacing Motor Driver (Color Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

5.3.7

Replacing Connector Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5.4

Replacing Motors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5.4.1

Replacing Carriage (DC) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5.4.2

Replacing Stepper Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5.4.3

Replacing Vertical Stepper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5.5

Replacing Sensor Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5.5.1

Replacing Double Sensor: Front Insertion/Paper Position and Paper Motion Sensor . . . . 5-16

5.5.2

Replacing Sheetfeeder Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.5.3

Replacing Interlock Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.6

Replace Transverse Paper Guide

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

5.7

Ribbon Drive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5.7.1

Replacing Ribbon Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5.7.2

Installing Ribbon Drive Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

5.8

Remove Carriage System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5.9

Replacing Upper Friction Drive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

5.10

Replacing the Tractor Assy

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5.11

Replacing Lower Friction Drive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

5.12

Remove Timing Strip

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5.13

Replacing Side Walls

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

5.14

Mounting Drive Wheel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5.15

Remove Platen

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

5.15.1

T2265/T2280/2265+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

5.15.2

2280+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Chapter 6

Adjustments

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1

Mechanical Adjustments

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1

Tension of the Toothed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.2

Adjustment of Head / Platen Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.1.3

Adjusting Parallelism Printhead/Platen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2

Electrical Adjustments

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.2.1

Interface Jumper Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.2.1.1 Optional Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.2.1.2 TTY-Interface 20 mA Current Loop (Option) (048 957) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6.2.1.3 Interface RS422 (048 956) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6.2.1.4 Main Controller T2265/T2280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6.3

Soft Adjustments

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6.3.1.1 Setting of Head Temperature (Reference value) (T2280). . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6.3.1.2 Setting of Head Temperature (Reference value) (2280+). . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6.3.2

Adjustment of AGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Содержание 2265+

Страница 1: ...T2265 SprintPro T2280 SprintPro 2265 Maintenance manual Matrix printer 2280 ...

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Страница 3: ...Functions 3 15 3 3 1 Main Board 3 18 3 3 1 1 Description of the Switching Power Supply 3 18 3 3 1 2 Driver Section 3 19 3 3 1 3 Needle Driver 3 19 3 3 2 Panel 3 21 3 3 3 Bidirectional Centronics Interface 3 22 3 3 3 1 Interface Board Option Modular 3 24 3 3 3 2 Shared Interface 3 26 3 3 3 3 TTY Interface 20 mA 3 27 3 3 3 4 RS422 V11 SS97 3 28 3 3 4 Connection Board T2265 T2280 3 29 3 3 4 2 Connect...

Страница 4: ...rror Messages in the LCD Display 4 3 4 2 2 Further Messages in the LCD Display 4 6 4 2 3 Printer Malfunctions without any Message at the LCD Display 4 7 4 2 4 Failure Analysis 4 10 4 3 Monitoring Functions 4 11 4 4 Caring Lubrication and Maintenance 4 14 4 5 Monitoring of Thermo ASIC and Printhead 4 15 4 5 1 Calibrating Values of Thermo ASIC and Printhead T2280 only 4 15 4 5 2 Calibration values o...

Страница 5: ... Set 5 21 5 8 Remove Carriage System 5 22 5 9 Replacing Upper Friction Drive 5 23 5 10 Replacing the Tractor Assy 5 24 5 11 Replacing Lower Friction Drive 5 25 5 12 Remove Timing Strip 5 26 5 13 Replacing Side Walls 5 27 5 14 Mounting Drive Wheel 5 28 5 15 Remove Platen 5 29 5 15 1 T2265 T2280 2265 5 29 5 15 2 2280 5 30 Chapter 6 Adjustments 6 1 6 1 Mechanical Adjustments 6 1 6 1 1 Tension of the ...

Страница 6: ... 6 10 Ribbon Motion Sensor RMC 7 20 7 7 Panel 7 21 7 8 PMS Double Sensor 7 22 7 9 Sensor Sheet Feeder and Rear Tractor 7 23 7 10 Option Recognition 7 24 7 11 Sens Function Select 7 25 7 12 Modular Interfaces 7 26 7 12 1 Serial I O Option 7 26 7 12 1 1 Connector assignment 7 27 7 12 1 2 Interface cable serial interface 7 28 7 12 2 Current Loop Interface 20 mA Option 7 29 7 13 Serial Interface RS422...

Страница 7: ...1 11 1 Specifications 11 1 11 2 Spare Parts and Schematics 11 3 11 2 1 Mechanical Components 11 3 11 2 2 Maintenance and Adjustments 11 3 Chapter 12 2nd Front Tractor option 12 1 Chapter 13 Color Option 13 1 Chapter 14 Printer Stand 14 1 14 1 Overview 14 1 14 2 Installing the Printer Stand 14 2 Chapter 15 Automatic Sheet Feeder Front ASF F 15 1 ...

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Страница 9: ...s are required such as step motor for function select step motor for color option step motor for paper feed DC motor for carriage feed step motor for automatic gap adjust The following options and features will further enhance the printer s capabilities 3rd push tractor from rear feature push tractor front standard front cut sheet insertion standard automatic gap adjustment standard sheet feeder w...

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Страница 11: ...900 1000 15 0 08 x 08 900 1050 900 1000 15 0 12 x 08 515 630 515 571 17 1 12 x 12 600 735 600 667 20 0 12 x 10 CPQ Copy Print Quality 300 330 300 333 10 0 24 x 12 360 400 360 400 12 0 24 x 10 450 500 450 500 15 0 16 x 08 450 500 450 500 15 0 24 x 08 260 285 260 285 17 1 24 x 12 300 335 300 333 20 0 24 x 10 NLQ Near Letter Quality 200 245 200 222 10 0 24 x 18 240 295 240 267 12 0 24 x 15 300 370 30...

Страница 12: ...erif OCR A B Gothic Prestige Orator Souvenir all resident in NLQ und LQ DLL is standard but not battery buffered Large Character Printing LCP A 2 5 Matrix default B 2 5 Industrial C 2 5 Interleaved D Code 11 E BCD Matrix F Code 39 G Codabar H EAN 8 with HRI I EAN 8 without HRI J EAN 13 with HRI K EAN 13 without HRI L MSI modified PLESSEY M UPC A with HRI N UPC A without HRI O UPC E with HRI P UPC ...

Страница 13: ...with parking position position Single sheet via front Tractor 3 with parking insertion friction rollers position1 Single sheet via front insertion friction rollers Automatic single sheet Automatic single sheet feeder rear feeder rear capacity 80 sheets capacity 80 sheets per feeder 2 per feeder 2 Automatic single sheet Automatic single sheet feeder front feeder front capacity 80 sheets capacity 80...

Страница 14: ...eed matrix 120 x 180 dpi fanfold paper Mains voltage USA Canada 120 V 10 60 Hz 2 Europe 230 V 10 50 60 Hz 2 Power consumption at 100 troughput when idling T2265 T2280 2265 2280 70 VA 65 VA 75 VA 15 VA 20 VA 24 VA Approvals T2265 T2280 UL ULc CE FCC Class B VDE GS 2265 2280 ISO 60950 CE GOST VDE GS CB cULus FCC B CCC Energy Star Dimensions Width Height Depth 623 mm 25 52 inches 277 mm 10 9 inches 4...

Страница 15: ...c IEEE Std 1284 1294 Voltage supply of external devices on pin 18 U 5 V 10 I 0 5 Amax Interface connections Printer side Amphenol 57 40360 36 pin or compatible Cable side Amphenol 57 30360 25 pin or compatible T2265 T2280 Serial interface Type Synchronization Transmission rate Signal status Connection cable Interface connections Transmission protocol Capacity of data buffer RS232C interface Asynch...

Страница 16: ...J45 with 2 LEDs Transmission rate 100 Mbps Full Duplex Supported protocoles TCP IP Telnet Network print protocoles LPR LPD RAW Port FTP IP address designation DHCP BootP and manually over the control panel Connection cable RJ45 Network print manage ment protocoles HTTP HTML SNMP Capacity of data buffer 8 MB ...

Страница 17: ...Continuous paper multi part forms tractor 3 to be tested individually 2T model only Copies Weight of original Weight of copies Weight of bottom sheet Thickness max Width Form length 1 1 45 to 65 g m2 45 to 65 g m2 45 to 65 g m2 0 28 mm 76 to 406 mm 76 to 459 mm Cut sheet insertion via front feed manual single part forms Weight Width Form length 80 to 120 g m2 76 to 420 mm 76 to 305 mm Cut sheet in...

Страница 18: ...g the quality mark SM Post and photocopy paper are suitable for use Unsuitable are satin finisch or coated papers imitation art papers and embossed papers Since paper as natural material reacts strongly to environmental influences e g humidity tempera ture the place of storage should be selected care fully We recommend that this kind of paper should be tested extensively before larger quantities a...

Страница 19: ...line dimensioning line dimensioning centre of foot centre of foot all dimensions all dimensions in mm in mm M 1 5 M 1 5 1 5 paperway in paperway in tractor 1 main tractor 1 main paperway out paperway out all tractors all tractors paperway in paperway in tractor 3 rear tractor 3 rear paper deflection bow deflection bow paperway in tractor 2 paperway in tractor 2 front top optional front top optiona...

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Страница 21: ...actory printout To achive a long life duration for the ribbon always use it in its full width This will be achived by moving the ribbon up and down during printing and rotating the ribbon in the infinite end ribbon cassette The ribbon is therefore satisfactory used and reaches a long life time With a color printer you must decide if a color ribbon for a color printout or a mono chrome ribbon for a...

Страница 22: ...t buffer 0 128 KB on your printer can be temporarily stored 3 1 5 Monitoring The most important functions are monitored with sensors microswitches and electri cal monitoring circuits These are constantly checked processed by an internal logic and indicated on the display To prevent an overheating of the printhead 12 coils of the 24 electromagnets are mo nitored If the temperature reaches a value a...

Страница 23: ...segment on block at the worm gear Now the printer has its basic point and can count the steps forward which are stored in the firmware The stepper tolerance is within one bit pattern equals 4 steps Principle B Mean point carriage axle Bearing point eccenter WORM GEAR MEMORY Motor pinion 13 teeth Stepper Toothed wheel 84 14 Thoothed segment 26 B A Lever Adjust Area Tolerance Tolerance A min 0 max H...

Страница 24: ...Mechanic Rotation Platen Mean point carriage axle Bearing point ca 1 4 mm Movement of Carriage 26 Mechanical Functions Functional Description 3 4 ...

Страница 25: ...on unit Toothing Connects tractor wheels and turret in engaged state if not engaged the tractor wheels are free running on the turret Tractor wheel 1 Tractor wheel 2 turned 180 Turret Sliding Sleeve Lock position Revolving Sleeve Guide line Slaving for Tractor Wheel 2 The tractor wheels are been coupled by two springs to assure a axial clearance while locking Degree of freedom translational rotati...

Страница 26: ...nto position tractor 2 the switching gear is not turned back Then the revolving sleeve is not locked in the turret but locked in the sliding sleeve Base Lock position tractor 2 Lock position Single Sheet Lock position tractor 1 Pressure spring Revolving Sleeve Guide line Turret Sliding Sleeve Lock position Power tranmission Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching w...

Страница 27: ...revolving sleeve are not locked in the turret Revolving Sleeve Turret Tractor 1 Gear wheel Position 2 according position 1 however revolving sleeve engaged in sliding sleeve Power transmission Drive tractor wheel 1 tractor wheel 2 gear wheel tractor 2 Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching wheel Revolving Sleeve Turret Tractor 1 Gear wheel Power transmission Lock ...

Страница 28: ...sion per drive to the vice versa side Tractor wheel 1 is not toothed in the turret and tractor wheel 2 is not locked in the gear wheel Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching wheel Switching wheel is turned on level 7mm Tractor wheels Sliding sleeve and revolving sleeve are pushed into intermediate position...

Страница 29: ...2 Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Power transmission Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching wheel Switching wheel on level 0mm Tractor wheel locked in turret Revolving sleeve in position tractor 1 lock position in turret engaged Power transmission Drive tractor wheel 1 turret tractor 1 Revolving Sleeve Turret Tractor 1 Gear wheel Lock po...

Страница 30: ...onitoring Light Barrier Path Selection FSS1 FSS2 Description 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or single front Values in Volt Mechanical Functions Functional Description 3 10 ...

Страница 31: ... and eccenters have to be mounted in the correct positions marks There are several marks on both side walls and the corresponding wheels and dam pers See the following drawing for further details For correct position of normal toothed wheels see the drawings in the chapter 7 To identify the desired wheel please see also the spare parts list left mark mark mark ...

Страница 32: ...right mark mark mark Mechanical Functions Functional Description 3 12 ...

Страница 33: ...Functional Description Mechanical Functions 3 13 3 2 5 Paperways Standard Printer 1st Tractor 1st Tractor ASF R Option Optional 2nd Tractor Manual Single Cut Sheet Tray ...

Страница 34: ...Mechanical Functions Functional Description 3 14 Cutter Option Manual Single Standard 3rd Tractor 2nd Tractor 1st Tractor ...

Страница 35: ...Sensor 6 Sensor Paper Position Front Insertion 7 Sensor Sheetfeeder Rear Tractor 8 Motor Driver Boards 9 Carriage Motor 10 Paper Motor 11 Color Ribbon Lift Motor Option T2265 80 only 12 Sheetfeeder Motor Option 13 Paper Thickness Motor 14 Function Select Motor 15 Paper Thickness Sensor AGA 16 Paper Motion Sensor PMS 17 Ribbon Motion Sensor RMS 18 Paper Width Sensor PWS 19 Printhead 20 Additional F...

Страница 36: ...Electronic Functions Functional Description 3 16 2265 2280 Electronic groups ...

Страница 37: ...T2265 T2280 Electronic groups Functional Description Electronic Functions 3 17 ...

Страница 38: ...V to 230 V the user only has to move the power selection bar To avoid unexpected switching you have to use a tool like tweezers to switch over The power supply conists of discrete and integrated circuits transformers and other elements It is primary switched and therefore a small built power supply The value of the fuse is T4 00AH250V Slow Blow Please note that a UL listed fuse must be used Electr...

Страница 39: ...ve logic Also the motor drivers and the needle drivers are controlled by PPU 96 3 3 1 3 Needle Driver The needle driver signals NOxx are connected to the printhead via plug X14 X2 of the connection board to the printhead adapter board The following diagrams will show the voltage current relation the flow of the current in several conditions and the principle of driver circuit needle magnet Vcc N1 ...

Страница 40: ...Relation of the voltage current needle magnet U 64V 36V 0V t I Electronic Functions Functional Description 3 20 ...

Страница 41: ...s Online Setup and 4 situation dependent softkeys It will be plugged in via x6 connection board Online Trac1 Tear Online Setup 2 1 3 4 10 9 8 7 6 5 4 2 3 1 GND SCLI TXD0 RXD0 VCC CT50 EN PLN RS GND X6 Functional Description Electronic Functions 3 21 ...

Страница 42: ...using the 8 standard data lines now in the opposite direction printer PC 2 1 Phase 1 Negotiation phase Procedure The PC sets SELECTIN to high and at the same time AUTOFEED to low The printer reacts within 35ms with SELECT ERROR and PAPEREND to high but DONE to low PC transmits one data byte to the printer with a STROBE signal and sets AUTOFEED to high This byte will be analyzed by the printer If a...

Страница 43: ...e once more by setting AUTOFEED to high As long as there are data to be transmitted the printer sets now PAPEREND ERROR SELECT and BUSY to low and DONE once more to high The acknowledge of the PC is performed by setting AUTOFEED to low Now the next nibble can be sent and the procedure is repeated If there are no more data to be transferred after the last Nibble half byte the printer is setting ERR...

Страница 44: ...F GND GND IF3 GND VCC IF4 GND GND IF5 GND C12 B12 A12 C11 B11 A11 C10 A10 B10 C9 B9 A9 C8 B8 VCC IF6 GND DONEN READYN RTSN BUSY GND DTRN IF0 GND STRBN IF1 C16 B16 A16 C15 B15 A15 B14 C14 A14 C13 B13 A13 GND VCC IF2 GND A8 C7 B7 A7 C6 B6 IF7 GND VCC PRIMEN A6 C5 B5 A5 GND GND RXD1 GND GND C4 B4 A4 C3 B3 A3 C2 B2 A2 C1 B1 A1 DSR SEL CTS1 GND VCC TXD1 GND GND FAULTN GND PTO PE X5 Electronic Functions...

Страница 45: ...the external I O connector 2265 2280 This printer type is equipped with a parallel Centronics type interface according IEEE1284 and a internal Ethernet Interface which are mounted on the printer s main board An external modular serial Interface can be installed so the printer is able to handle 3 Interfaces at a time Parallel Serial ext and Ethernet int Other modular interfaces TallyCom TGNet Coax ...

Страница 46: ...rent position is not at Top of Form a Form Feed will be carried out CX The parallel section is controlled by the main logic only I O Drivers 7407 74244 are necessary Please see also section 3 3 3 1 General Information RS232C V 24 optional with 2265 and 2280 The serial part is controlled by the main logic only I O Drivers L 232 50P are necessary They convert 5 V Input signals to RS232 Standard volt...

Страница 47: ...of the current loop without any galvanical contact Received signals on the Rx loop should be changed by the optocoupler IC2 from current loop level down to TTL level Type HCPL 4200 DIP switches S1 S2 are provided to select Active Passive TX RX TXLOOP TXLOOP RXLOOP GND 25 24 23 22 21 20 19 17 18 16 X2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CHASSIS RXLOOP B5 27 C6 33N 63V M 62130 L4 BLM31 CHASSIS 26 Fu...

Страница 48: ...ocessor and in the application s specified IC are connected to the driver IC1 This IC converts the TTL signals on the microprocessor side to the SS97 levels on the I O side and vice versa On the I O side the signals are connected to the I O plug X3 via coils B TXD RDY OU 10 9 8 7 6 5 4 2 3 1 15 14 13 12 11 B RXD A RXD A TXD RDY CHASSIS 9 8 7 6 5 4 2 3 1 CRS N DOUT N DIN N OV CRS P DOUT P V DIN P X...

Страница 49: ...s More details about this board you will find in chapter 7 5 and 7 11 A fuse for UN is built in 5AT Slow Blow ASF Cutter Carriage Adapter Label tag Carriage Adapter Interlock CR Motor X5 X11 X17 X3 X6 C2 X12 X12 X16 X15 X4 X7 F2 X8 C3 X9 X13 X10 X14 A3 X2 AGA LF Option Sensor Panel ASF Sens Sensor PE Rear Function Select Logic Paper end front Paper position Paper Motion Sens Rear Tractor Color Mot...

Страница 50: ...80 with NC1 Controller AGA Option Sensor Color Motor Panel Logic Function Select Horizontal Motor Paper Position Sensor Paper Motion Sensor Paper End Sensor Rear Tractor Interlock Sensor ASF Sensor Carriage Adapter Carriage Adapter Label Tag Function Select Sensor LF Motor Not mounted ...

Страница 51: ... AGA Option Sensor Color Motor Panel Logic Function Select Ribbon Motion Sensor Horizontal Motor Paper Position Sensor Paper Motion Sensor Paper End Sensor Rear Tractor Interlock Sensor ASF Sensor Carriage Adapter Carriage Adapter Label Tag Function Select Sensor LF Motor Not mounted ...

Страница 52: ...sor V2 and Paper Position Sensor V1 The Signals are connected to X7 on the connector board For standard assembly only a 4 pin 1 4 connector is mounted 3 3 8 Sensor Sheetfeeder and 3rd Tractor This reflex sensor GP 2 S 0 7 is necessary for recognition of Sheetfeeder paper Details in chapter 7 31 This sensor is connected to X9 connector board 3 2 1 AGA VCC GND X2 3 4 2 1 VCC CHA_CWT GND CHB_CCWT X7 ...

Страница 53: ...oard out Color Motor Sheetfeeder Motor Cutting Device Principle of stepper motor control Schematic Half Step motor principle Remark In the picture above a full step is shown 10 9 8 7 6 5 4 2 3 1 UNX GND PGND PGND VCC COLR CC4 CC3 CC2 X12 10 9 8 7 6 5 4 2 3 1 UNX GND PGND PGND VCC SFR SF4 SF3 SF2 SF1 X10 4 2 3 1 OUTB2 OUTB1 OUTA1 X1 OUTA2 5V L REFERENCE N N S S L L A MAGNET Functional Description E...

Страница 54: ...otor itself is connected to this driver board Remark The color motor is different to a SF Motor b Function Select c Paper Thickness Motor 3 3 13 Sheetfeeder Motor Option This motor is located in the Gear Box and controlled by a Motor Driver Board By mounting the gear block is directly connected to a flat cable who leads to connector Board plug X10 3 3 14 Paper Thickness Motor This motor moves the ...

Страница 55: ...ain board The motor is plugged directly in X4 on the connection board Remark For testing it s possible to exchange the SF Motor 3 2 16 Paper Thickness Motor 3 2 17 Function Selection Motor 3 2 18 They only differ in the length of the cable Motor Values 36 V 20 Ohms Coil 15 Deg step 4 2 3 1 FS3 FS4 FS1 FS2 X4 Functional Description Electronic Functions 3 35 ...

Страница 56: ...riction Roll Thickness Test Mask Light Barrier 1 Light Barrier 2 of Clock Station Clock Band Test Gate Signals Clock Pulses T 2045 AGA PRINCIPLE Figure 1 without Paper T 2045 AGA PRINCIPLE Figure 2 with Paper installed The thicker the paper the more clock pulses Printhead Carriage Moving Printhead Carriage Moving Paper Installed File AGA2045A DRW 12 06 96 Siupka Electronic Functions Functional Des...

Страница 57: ...sition of the function select gears It is connected to X3 of Interconnection Board Table Function Select 48020 FSS1 FSS2 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or Single front Values in Volt 10 9 8 7 6 5 4 2 3 1 UNX UNX GND CC1 SF3 X16 12 11 PGNG PGND TRR SF2 SF1 TRSB VCC T R T R T Transmit R Receive X3 FSS2 FSS1 YCC GND RED 1 2 3 4 FSELECT Functional Description Elect...

Страница 58: ...er Paper is inserted to be fed in automatically Is to be plugged into X13 of Interconnection Board 3 3 22 Ribbon Motion Sensor 2265 2280 Monitors whether the Ribbon is inserted correctly Checks the propper movement of the Ribbon This Sensor is connected to X22 of the Connection Board OUT Value Description TSFR 2 5 No Option TSFR 0 Tractor 2 mounted TSFR 5 Sheet Feeder front Values in Volt 1 2 3 4 ...

Страница 59: ...f clamp at the plugs when replacing printhead 2280 Printhead The 2280 printer is now equipped with a new printhead NDK9 This printhead contains an EEPROM printhead chip This EEPROM stores the calibration settings of the coils for the printhead temperature control and the number of firings for every single needle dot counter The chip is also used for detection of the NDK9 Printhead detection 2280 o...

Страница 60: ... X X X X X X X X X X ISO Sweden 48 X X X X X X X X X X X X X ISO Norway 60 X X X X X X X X X X X X X ISO Spain 5A X X X X X X X X X X X X X ISO Portugal 4C X X X X X X X X X X X X X Epson USA 00 X X X X X X X X X X X X X Epson France 01 X X X X X X X X X X X X X Epson Germany 02 X X X X X X X X X X X X X Epson UK 03 X X X X X X X X X X X X X Epson Denmark 04 X X X X X X X X X X X X X Epson Sweden ...

Страница 61: ...tin 2 70 X X X X X CP1251 Win Cyrillic 71 X X X X X CP1252 Win Latin 1 72 X X X X X X X X CP1253 Win Greek 73 X X X X CP1254 Win Turkish 74 X X X X X 8859 1 Latin 1 25 X X X X X X X X X X X X X 8859 1 Latin 1 SAP 2B X X X X X X X X X X 8859 2 Latin 2 26 X X X X X 8859 5 Cyrillic 2A X X X X X 8859 7 Greek 2D X X X X 8859 9 Turkish 2E X X X X X 8859 15 Latin 9 Euro 2F X X X X X X X X X X BRASCII 6D ...

Страница 62: ...X X X X Epson Denmark X X X X Epson Sweden X X X X Epson Italy X X X X Epson Spain I X X X X Epson Japan X X X X Epson Norway X X X X Epson Denmark II X X X X Epson Spain II X X X X Epson Latin America X X X X Epson Korea X X X X Epson Legal X X X X CRO ASCII Arabic Farsi Arabic Urdo Greek DEC Greek ELOT 928 CP437 Latin US X X X X CP737 Greek CP850 Latin 1 X X X X CP851 Greek CP852 Latin 2 Electro...

Страница 63: ...urkish DEC Turkish CP1250 Win Latin 2 CP1251 Win Cyrillic CP1252 Win Latin 1 CP1253 Win Greek CP1254 Win Turkish 8859 1 Latin 1 X X X X 8859 1 Latin 1 SAP 8859 2 Latin 2 8859 5 Cyrillic 8859 7 Greek 8859 9 Turkish 8859 15 Latin 9 Euro X X X X BRASCII X X X X Abicomp X X X X Roman 8 X X X X Coax Twinax Hebrew New 437 Hebrew New DIG 850 Hebr Old Code 860 Hebr Flarro 863 Hebrew Table 865 Hebrew Funct...

Страница 64: ...0 Code EAN 13 with HRI 11 Code EAN 13 without HRI 12 Code MSI modified PLESSEY 13 Code UPC A with HRI 14 Code UPC A without HRI 15 Code UPC E with HRI 16 Code UPC E without HRI 17 Code Delta Distance IBM 18 Code 128 EAN 19 Code 128 20 US Postnet Barcode fix format non scalable 21 Kix fix format as font non scalable 22 Royal Mail Customer Barcode fix format as font non scalable Electronic Functions...

Страница 65: ...ect it in case of overheating This control system must be adjusted once in case of changing printhead or at changing main electronic see chapter 6 3 1 There is no need to calibrate the 2280 Printhead since it is equipped with a memory The calibration rather is done at the manufacturer Used formula Rϑ Rt2 1 α ϑ ϑ Temperature R Resistance α 3 95 10 3 ϑ Difference of Temperature t1 t2 t1 calculated t...

Страница 66: ...This page intentionally left blank ...

Страница 67: ...d until the printer emits a short acoustic signal The test menu offers you three test functions one adjustment function and five special settings which are described in the in the operator s manual ASCII80 ASCII136 Paphand CX bid Back Next Back Next Forml AGA Back Next H Dump PMS Back Next Paphand CX bid Back Next Wrap Sound Back Next Single Pap back Back Next HvyForm Back Next ASCII test with 80 ...

Страница 68: ...unctioning properly independently from your computer You can select either 80 or 136 characters per line For example you can interrupt the test if you want to change the line density by pressing the On line button To exit the ASCII test the printer must be turned off Example for an ASCII test printout 4 1 2 Interfacetest Hex Dump With the interface test hex dump you can check data transfer from co...

Страница 69: ...n Check Whether the paper path is blocked by an object Whether the paper is damaged Whether the printer bar cover is locked into position properly Whether the printhead distance is too small increase clearance by pressing Head key Frame Error Transmission error of the serial interface Compare the format adjustment of your printer with the adjustment of your computer Check the allowed cable length ...

Страница 70: ...per loaded Paper with black rear side is used Load paper Cut sheet not fully inserted The loaded paper was inserted too far right of the mark and cannot be detected by the paper end sensor Guide the paper with the white margin over the light barrier if using black sided salary forms etc Use the pap dark feature in the test menue Parity Error A parity error during data transfer via the serial inter...

Страница 71: ...e to asure proper function of the sytem Each adjustment the new coil values are stored on the main board Check Ribbon T2265 T2280 Ribbon drive carriage moves too tight The printer checks after 3850 printed lines if the ribbon drive blocks In case of error the printer will switch to hardware alarm and shows Check Ribbon in the display Substitute ribbon Check tightness of CR system Check Ribbon 2265...

Страница 72: ... CD ROM Default anyway is loaded after installing different or new firmware Only Available in EPSON Mode Functions which are not meaningfull in this emulation have been selected To use the selected feature you have to switch over the emulation to Epson Open Front Flap If you have choosen the single sheet feed then you must open the front flap Park Position You are informed when the fanfold paper i...

Страница 73: ...amaged Try using another interface cable The interface configuration in your application program is incorrect Set CX BID to OFF in test menue Try modulare MT350 360 380 Shared Interface Problem with the paper feed Check if the light emitting diode LED displays the correct sheet feeder if necessary select the correct sheet feeder single or tractor with the Paper key Make sure that the paper guides ...

Страница 74: ...nually previous of stacking them in tray Place the paper straight in the feed slot and make sure it is seated properly Match the head distance of the paper thickness multiple forms etc Check AGA option Tear or Cut position cannot be set Press Setup Adjust Cut or Tear Consider only fanfold paper can be torn off Paper does not move to cut or tear position It is only possible and significant to cut t...

Страница 75: ...ad needles hook into CR motor is defective or fails sporadically Use the newest firmware level Prints undefined characters Check if the interface plug is correctly fitted to the computer and to the printer Check that the proper emulation and the right country is set in the setup menu Check the interface parameters Check wether an external box is used Only the lower half of the characters fit on pa...

Страница 76: ...ion motor No printout Defective printout Defective interface Check interface Check cable IEEE 1284 nibble mode Check external box speed Wrong interface Check printer menu Check hardware Wrong or incompatible driver Wrong emulation Check hex dump Analyse printout in comparison with hex dump Compare good printout with bad printout if available Check PC environment used software etc Interface paramet...

Страница 77: ...relative value is displayed in case of AGA Off the manual set value is constantly displayed The current value of printhead temperature is shown only if the temperature rises above approx 90 C or higher Below this a hyphen is displayed The printer must be totally assembled and the top cover must be closed Press softkeys 1 and 2 simultaneously while PowerUp until TESTMODE is displayed The display wi...

Страница 78: ...current horizontal position i e 680 AGA Flag lies in between 0 left phys left margin and approx 1730 right phys margin at position 337 00680 008N 1080 0377 Tear Head platen gap 18 steps Default without AGA Head temperature below 90 C Paper in Tear position current horizontal position i e 680 AGA Flag lies in between 0 left phys left margin and approx 1730 right phys margin at position 337 00680 06...

Страница 79: ...the printer will test if a ribbon exists and during printing the motion of the ribbon is permanently checked If no ribbon is detected which is also the case when you use other ribbons or the ribbon is jamming a message Check Ribbon will be displayed and the printer goes offline It can be set to online again by pressing the Online key and will then print one line before the next Check Ribbon messag...

Страница 80: ... can be purchased in specialised shops Remove all dust and paper residues from the printer mechanism using a brush Lubrication A This points must not be lubricated In any other case damages or malfunction may A occur B This point Lever 053213 and Bearing of axle may be lubricated if the printer is A to be maintained C Excentric wheels on each side not visible here may be lubricated if the printer ...

Страница 81: ...ect Above mentioned failure possibilities might occur as combinations Example xxx 9 9 1001 binary failure 1 4 Behavoir in case of failure If a THS ERROR is recognized the ASIC will be switched off by firmware To make printout nevertheless possible the print will be stopped shortly at the end of the line to protect overheating of the printhead 4 5 1 Calibrating Values of Thermo ASIC and Printhead T...

Страница 82: ...ached Status printout of the printhead chip By pressing the keys Online Setup during power on you can print out the con tents of the printhead chip The first two values of one line are the coil parameters in mV and mΩ as before If a parameter is out of tolerance 17 3 20 then it is mar ked as invalid with an asterisk after mΩ and the display will show THS ERROR The parameters named Dot and Edot are...

Страница 83: ...ht margin Desired Position Horizontal Position the printhead tried to achieve Head Clearance Relative printhead clearance while error occured Head Temperature Current head temperature Taskcontrol Error code see item 6 4 Interpretation of the example Actual Position 0 left margin Desired Position 482 Head Clearance 131 relative position Head Temperature below range of measuring head cold Task contr...

Страница 84: ...ect active 32768 Tear or View general active The Task Control Codes may occur as combinations Example code 1026 Meaning Shiftmagnet inside the printhead active while the horizontal motor is accelerated 6 1 Hardware Alarm Task Code 1 2 3 4 horizontal task Reason Solution Printer stops intermittent in DRAFT mode Install newest firmware Non Shielded interface cable according IEEE 1284 Use a 2m max sh...

Страница 85: ...ight barrier Missing clocks from timing strip inter mittent printout is moving horizontally until carriage blocks on any side panel substitute head adapter cable replace it with level C substitute light barrier horizontal sensor check noisy environment interface main controller CR motor Reason Solution AGA Flag defective or missing Substitute AGA flag on indicator axle System not adjusted Switch p...

Страница 86: ... interlock hall sensor on the left side wall by means of an adhesive tape Attention It is necessary to install the magnet with south pole in direction of the hall sensor To obtain this it is suggested to carry out following procedure 1 Determine the south pole by using the magnet in the Top Cover The south pole is repelled by the built in magnet 2 Stick the magnet 053 528 at the place shown in the...

Страница 87: ...er is ready for the download when BOOT appears on its display 4 Copy the file e g DOWNLOAD FDF from the diskette A to your printer as follows A COPY B DOWNLOAD FDF PRN A progress indicator bar and DOWNLOAD FIRMWARE appears on the display during the download alternatively an error message is displayed PRG Firmware GEN Character set or font character generator P G Firmware and character set The numb...

Страница 88: ...llel port on the printer Start from no 3 in the description above Troubleshooting It is necessary to repeat the entire procedure if an error occurs during the download This is indicated by a corresponding message on the display It may be that not all fault messages can be shown on the display In this case the operating system of your PC displays an error message such as Write error on device Downl...

Страница 89: ... Attention Give special attention on how the printer parts were mounted before Avoid touching the electronic components unless you are discharged on a protective ground Recommended Tools Hook 2 395 850 Magnet 053 528 Phillips screwdriver medium Screwdriver small Grease Molycote white Longterm W2 1 Normally assembling is done vice versa of disassembling 2 To fix chassis into lower housing Instructi...

Страница 90: ... 1 1 Replacing Top Case First remove noise preventer A Remove Top Cover B and Rear Cover C Remove the front cover A Remove the bottom cover tractor 1 B A B C B A Replacing Casing Instructions for Disassembly and Assembly 5 2 ...

Страница 91: ...aution Be carefull while doing this step You may damage the panel cable Disconnect the panel cable by pulling it out of the plug Take caution Use a screwdriver to unlock the casing aperture as shown in the illustration and remove it Instructions for Disassembly and Assembly Replacing Casing 5 3 ...

Страница 92: ...lock the upper casing as shown in the illustration lift it upward and remove it Assembly For reassembling the Top Case run the procedure backwards Use a screwdriver to make sure that the snap lock on the rear side engages correctly on both sides Caution Be carefull about the panel cable ...

Страница 93: ...optional Interface Board if present see section 5 3 Remove Main Electronic A see section 5 3 3 Release the 4 rubber snaps B C Hook 395 850 Lift the printer mechanic with both hands straight upward and put it on a stable place Instructions for Disassembly and Assembly Replacing Casing 5 5 ...

Страница 94: ...rinthead 5 2 1 Removing the Printhead Remove the top cover Lift upper friction Unlock the screws A at the printhead Now lift the printhead carefully A Printhead Instructions for Disassembly and Assembly 5 6 ...

Страница 95: ...e Printhead Install the printhead by pressing it carefully downwards Be sure the head connector fits correctly Lock the printhead C Caution T2280 only After installing printhead make sure to calibrate the temperature of the head For further details see chapter 6 Adjustments C ...

Страница 96: ...ht direction view from the rear Take the Interface cover and pull it in left direction B Attention Do not buckle the spring inside the board space of the bottom case when you assemble the interface board again A B Replacing Electronic Parts Instructions for Disassembly and Assembly 5 8 ...

Страница 97: ...ck of the printer indicated by the arrow Pull slightly the board half out of the Bottom Case Disconnect Mains Voltage connector B Remove board 5 3 3 Dismount Main Electronic Run step 5 3 2 Open the according screws A STOP A B Caution T2280 only After replacing the main board make sure to calibrate the temperature of the print head see chapter 6 Adjustments Caution Adjust also the AGA see chapter 6...

Страница 98: ...Unplug AGA unit B by prying the hooks C outwards 5 3 5 Replacing the Automatic Width Sensor APW 2265 2280 only Remove Holder A Open Strain Relief Clamp B and unplug Sensor cable C Remove Sensor from Transport Paper Guide Attention When installing AGA you must run an adjustment procedure see chapter 6 Adjustments A B A B C ...

Страница 99: ...ng section 5 1 1 Remove Main Board 5 3 3 and Lower Housing 5 1 2 Remove printhead as described in section 5 2 Remove Timing Strip carefully section 5 12 Remove all connected cables AGA Fan Encoder A Remove the plastic protective B with the help of a pliers Remove Cable Holder C Now slightly pull the Board upwards D C A A A B B D ...

Страница 100: ...f the given Cable guide B front and cable holder C back Unlock the two printhead cables D on the connection board by releasing the two strain relief clamps Pull them through the hole in the left side panel E To remove the cable holder and the cable press downwards on the left hand while pushing the board slightly to the left position Caution Be carefull whil doing the above mentioned steps You may...

Страница 101: ...isassembly and Assembly Replacing Electronic Parts 5 13 5 3 7 Replacing Motor Driver Color Option Remove Top Case section 5 1 1 Unplug the two cables A Release the Board by pressing the snap in clamps up and downwards B ...

Страница 102: ...nd Assembly 5 14 5 3 8 Replacing Connector Board Remove Top Case section 5 1 1 Remove Main Board section 5 3 3 Remove Bottom Case section 5 1 2 Disconnect all plugs on the Board Attention Make sure to plug in the cables in the correct manner when reassembling ...

Страница 103: ...Press down the motor holder D and push it outward 5 4 2 Replacing Stepper Motors Remove Case parts if necessary Unplug desired motor Carefully turn the motor clockwise until the motor is released 5 4 3 Replacing Vertical Stepper Remove Top and Bottom Case as described in section 5 1 Unplug vertical stepper from the connector board Turn the stepper anticlockwise by pressing apart the holders A and ...

Страница 104: ...n and Paper Motion Sensor Remove upper part of Casing section 5 1 Remove upper friction section 5 9 Remove carriage system section 5 8 Remove Transverse Paper Guide section 5 6 Remove Sensor A by pressing the catches A Replacing Sensor Parts Instructions for Disassembly and Assembly 5 16 ...

Страница 105: ...or Remove Optional Interface section 5 3 1 Remove Main Board section 5 3 2 Remove Housing section 5 1 Remove Sensor A at the bottom side of the printer s chassis A Instructions for Disassembly and Assembly Replacing Sensor Parts 5 17 ...

Страница 106: ...ve Housing section 5 1 Remove Main Board section 5 3 3 Unplug X8 from Connector Board Unplug the two hall sensors A by spreading the catches 5 5 4 Replacing Ribbon Motion Sensor Remove Housing section 5 1 Remove Main Board section 5 3 3 Unplug X22 from Connector Board A Remove Screw B Unplug Sensor C A A B C ...

Страница 107: ...ry the two hooks on both side walls to inner direction A and move the whole transverse paper guide B into the most front position C Turn the paper guide in form of a semicircle backwards D At the same time you must spread both side walls outward E by turning lift the guide F A B D E E D F C Instructions for Disassembly and Assembly Replace Transverse Paper Guide 5 19 ...

Страница 108: ...ing section 5 1 9 Remove the ribbon if installed Remove the lid A Remove the circlip above the toothed wheel in the middle B Replace desired toothed wheel Caution Take care about the washers located at wheels C A B C Ribbon Drive Instructions for Disassembly and Assembly 5 20 ...

Страница 109: ...her washers B and C on the toothed wheel D Lubricate the shown positions Put axle and wheel into correct position on transverse connector put spring washer and circlip onto axle Check functionality of the ribbon drive system A B C D Lubricate Instructions for Disassembly and Assembly Ribbon Drive 5 21 ...

Страница 110: ...ve the lever F by pulling it carefully in the almost backward position to the left Push the carriage system a little to the left and lift it on the right side G Toothed Belt Attention When assembling observe the dashes of the wheels They must fit in the appro priate positions see 3 2 4 Caution Be aware that you may damage the lever if you pull outward in the wrong position Before lifting the carri...

Страница 111: ...imultaneously lift the right side of the Friction Run the same procedure on the left side Attention When reassembling insert both studs C of the friction first in the left then in the right guide rails of the side walls and click the Friction in place by pressing carefully downwards Take care about the clampers D at both sides Shutter Instructions for Disassembly and Assembly Replacing Upper Frict...

Страница 112: ...or ASSY carefully outwards Run the same procedure on the other side Attention When reassembling take care of the fact that the noses of the left and right tractor must be parallel mounted E Use a edge of the square shaft as a help Caution For better mounting move wheel E in right direction while pushing tractor assy in its proper place A B B1 C D E Replacing the Tractor Assy Instructions for Disas...

Страница 113: ...e B Attention Do not loose the six rollers C By reassembly they must fit in the correct places Remove Tractor Unit Section 5 10 Remove all necessary thooted wheels and clampers on both side walls D Attention When assembling observe the dashes of the whees They must fit in the appropriate positions Remove the pin F by using a tongs Attention Do not use a hammer or similar Remove shaft assy G Instru...

Страница 114: ... do the same procedure using the second hole in the front Release the strip from the studs on the left and the right Attention When assembling hook the clear area without strips on the left side Make sure that the Timing Strip runs in the light barrier at the bottom of the carriage Attention First of all remove the protection foil blue transparent color from both sides of the Timing Strip A Remove...

Страница 115: ...cing Side Walls Remove all parts as described in sections 5 1 to 5 13 Unlock the screws Unlock hook A Press hook B Press hook C Remove Side Wall Instructions for Disassembly and Assembly Replacing Side Walls 5 27 ...

Страница 116: ...5 14 Mounting Drive Wheel Remove Housing as described in section 5 1 Release circlip A Move Drive Wheel B outwards B A Mounting Drive Wheel Instructions for Disassembly and Assembly 5 28 ...

Страница 117: ...aten 5 15 1 T2265 T2280 2265 Remove casing section 5 1 Remove upper friction assy section 5 9 Remove carriage system section 5 8 Release clip A by means of a screwdriver Move platen to the front as shown in the picture B Take care about the position of the ESD spring detail C ...

Страница 118: ... 5 15 2 2280 Remove casing section 5 1 Remove upper friction assy section 5 9 Remove carriage system section 5 8 Release clip A by means of a screwdriver Remove screw B and spring C Remove screw D Move platen E to the front as shown in the pictures E D C B A E A ...

Страница 119: ...Calibrating of Head Temperature T2280 only must be done after installing a new printhead must be done after installing a new Main Board Calibrating of AGA Sensor must be done after replacing of the Carriage System or printout is not satisfactory must be done after replacing of the Main Board or printout is not satisfactory must be done after replacing of the AGA system 6 1 Mechanical Adjustments 6...

Страница 120: ...ary to do this adjustment when replacing a part of the horizontal system e g carriage shaft etc Remove the housing as described in chapter 5 1 Necessary tools Feeler Gauge 0 05 1 5 mm Data Relative head position 18 Corresponding clearance 0 28 mm Notch worm gear accuracy 1 100 mm Setting Range worm gear 76 notches Attention Reassemble all parts with exception of the housing AGA and color ribbon Ca...

Страница 121: ...t C Adjust worm gear A by moving Gear on block at the Toothed Segment B After adjusting you need not to fasten the worm gear Don t forget to reinstall the paper guide Go to section 6 1 3 Parallelism Remark If the clearance printhead platen is too small turn the worm gear A anticlockwise if it is too great turn worm gear clockwise Adjustments Mechanical Adjustments 6 3 ...

Страница 122: ...ve head to the most left position Check the clearance head platen by means of a feeler gauge Turn the eccentric lever A on the left side wall Turn the lever backwards if the clearance 1 4 mm is too big Turn the lever to the front if the clearance 1 4 mm is too small Important The tolerance allowed is 0 05 mm Install transparent Paper Guide at the carriage Install the top case Install the ribbon Ma...

Страница 123: ...Adjustments Mechanical Adjustments 6 5 ...

Страница 124: ...B1 B3 Meaning open closed closed open Serial Interface with CTS Serial Interface without CTS S2 1 S2 2 Meaning open closed closed open DTR on X3 Pin 20 Ready on X3 Pin 20 S2 4 S2 5 Meaning open closed closed open Ready Ready inverted S2 3 S2 6 Meaning open closed closed open TXD on X3 Pin 2 Ready or inverted Ready independent from S2 4 S2 5 ...

Страница 125: ...Adjustments Electrical Adjustments 6 7 ...

Страница 126: ...TIVE B15 X RXLOOP via switch RX to GNDLI B16 X B17 X RXLOOP B18 X TX Jumper OPEN CLOSE Connector Female X2 PASSIVE B11 X TXLOOP B12 X B13 X TXLOOP via switch TX B14 X ACTIVE B11 X TXLOOP B12 X B13 X TXLOOP via switch TX to GNDLI B14 X RX Jumper OPEN CLOSE Connector Female X2 PASSIVE B15 X RXLOOP via switch RX B16 X B17 X RXLOOP B18 X ACTIVE B15 X RXLOOP via switch RX to GNDLI B16 X B17 X RXLOOP B1...

Страница 127: ... on Logic GND B1 B8 Chassis GND via L5 on Logic GND B2 X2 Pin 1 potential free B2 Chassis GND on X2 Pin 1 B3 B4 B7 B5 B6 B9 TXD to Interface TXD on B TXD RDY TXD on A TXD RDY B5 B4 B7 B3 B6 B9 READY to Interface READY on B TXD RDY READY on A TXD RDY Default Adjustments Electrical Adjustments 6 9 ...

Страница 128: ...on pin 2 B20 B21 X 6 B20 B22 X RDY on pin 2 B19 B21 X 7 B24 X CTS for printer B17 X always active 8 B17 X CTS from Host B24 X Standard jumper settings B18 B19 B21 B24 closed B17 B20 B22 B23 open Jumpers IC6 C73 V82 C61 C174 C162 C20 R14 R134 B5 R39 R16 X3 X5 R250 1 R241 R247 R253 R252 B18 B23 B24 B17 B20 B19 B22 B21 X6 Electrical Adjustments Adjustments 6 10 6 2 1 4 Main Controller T2265 T2280 onl...

Страница 129: ... Confirm your setting by pressing SET key The new value is marked with a star Leaving the item with key EXIT the value will not be stored Leave TESTMODE by pressing ONLINE key Recommendation You may use normal thermometer with a tolerance of 2 degrees max Under normal working conditions you do not need to adjust a yet installed printhead Caution Make sure the printhead has room temperature Attenti...

Страница 130: ...logic board you do not have to calibrate the printhead again As replacement printheads are calibrated in the fac tory you also do not have to perform a calibration when you change the printhead 6 3 2 Adjustment of AGA There is no special adjustment procedure necessary The printer has to be powered on once without paper This has to be performed after replacing of the carriage system and after subst...

Страница 131: ... the machine Stand stands for Standard Machine w o Color Color stands for Color printer 2T stands for 2nd Tractor Model 5 The classification of parts Available spare parts are marked with a part number When ordering parts it is essential to specify a part number and designation B A D C E Depot repair Printer specific parts Factory repair only Standardized parts C parts Recommended spare parts ...

Страница 132: ...Housing Spare Parts and Schematics 7 2 7 1 Housing ...

Страница 133: ...n Rubber B 5 8 Housing Assy Upper Part 062 280 062 280 062 280 062 280 A 1 9 Rear Cover Assy 2T Model B 1 9 Rear Cover Assy Standard Model B 1 10 Front Top Cover Assy Steel Edge 461 992 461 992 461 992 461 992 B 1 11 Silencer Assy B 1 12 Main Controller Blind B 1 13 Push Lock 716 227 716 227 716 227 716 227 A 1 14 Power Switch 447 869 447 869 447 869 447 869 A 1 Panel Cable 447 520 447 520 447 520...

Страница 134: ...Basic Printer Spare Parts and Schematics 7 4 7 2 1 Basic Printer 1 3 ...

Страница 135: ...Basic Printer 2 3 Spare Parts and Schematics Basic Printer 7 5 ...

Страница 136: ...Basic Printer 3 3 Basic Printer Spare Parts and Schematics 7 6 ...

Страница 137: ...Spare Parts and Schematics Basic Printer 7 7 7 2 2 2265 2280 72 125 138 139 136 62 11 137 ...

Страница 138: ...7 520 047 520 A 1 32 LF Motor 053 437 053 437 053 437 053 437 A 1 47 Clamp CR Motor B 1 48 CR Motor 461 651 461 654 461 651 461 654 A 1 55 AGA Motor Stepper 048 991 048 991 048 991 048 991 A 1 61 Fan 24VDC Assy B 1 120 Function Motor Stepper 048 990 048 990 048 990 048 990 A 1 Printhead Carriage System Print Head 455 465 455 484 455 465 455 473 A 1 Print Head Multi Copy B 1 14 Carriage Shaft B 1 5...

Страница 139: ...ed Wheel Z 58 Option Drive B 1 36 38 134 Eccentric Wheel Upper Friction Z 76 Set B 2 37 Damper Indicator Axle B 2 36 Eccentric Wheel Upper Friction Z 76 right B 1 134 Eccentric Wheel Upper Friction Z 76 left B 1 40 Intermediate Wheel 2 Z 68 B 2 41 Bearing B 1 45 Drive Wheel Z 128 B 1 49 Wrap Spring Clutch B 1 44 Intermediate Wheel Z B 1 52 Toothed Wheel Z 30 M 0 7 B 2 53 Switching Wheel Z 76 M 0 5...

Страница 140: ...B 3 105 Roller Tube B 6 110 Cable Cover B 1 111 Cable Holder Print Head Cable B 1 113 Cable Clamp B 2 114 Carrier Paper Motion Sensor B 1 114 Timing Wheel Paper Motion Sensor B 1 117 Gearing Down Wheel Z 70 14 B 1 122 Damper Left Upper Friction B 1 130 Axle Function Select B 1 135 Tractor Support B 1 133 Dust Protection Cap 070 013 070 013 070 013 070 013 B 1 Kit no item number available Please se...

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Страница 142: ...7 3 Standard Tractor Assy Standard Tractor Assy Spare Parts and Schematics 7 12 ...

Страница 143: ...6 Distance Washer 1 7 Axle Tractor 1 Long Square 1 8 Axle Tractor 1 Short Square 1 24 Axle Tractor 1 Round 1 25 Sleeve Disc 1 26 Turret 1 27 Toothed Wheel Z 72 M 0 7 1 28 Sliding Sleeve 1 29 Revolving Sleeve 1 30 Toothed Wheel Z 50 M 0 7 1 31 Pressure Spring 1 32 Disc 1 33 Extention Spring Function Select 2 34 Side Panel Tractor 1 Left 1 35 Sensor Option Recognition 1 38 Paper Guard Metal 1 39 Pap...

Страница 144: ... AGA Assy 447 540 A s 1 2 AGA Flag 054 616 A s 1 3 Indicator Axle 054 765 B c 1 3 Indicator Axle no item number available Please see details in according chapters na no spare part 7 5 Connection Board Cables 3 2 1 AGA Spare Parts and Schematics 7 14 ...

Страница 145: ...70 013 070 013 070 013 070 013 A 1 Kit 10 LF Motor 053 437 053 437 053 437 053 437 A 1 11 AGA Motor 048 991 048 991 048 991 048 991 A 1 13 Main Controller 070 217 070 223 070281 070 282 A 1 14 Function Select Motor 048 990 048 990 048 990 048 990 A 1 15 Sensor PE Rear 048 025 048 025 048 025 048 025 A 1 16 PE and PMS Sensor 061 312 061 312 061 312 061 312 A 1 17 Ribbon Motion Sensor na na 070 211 ...

Страница 146: ...Part ID No Class Qty Power Switch Assy 047 869 A 1 Part ID No Class Qty Cable Power Supply 047 522 B 1 Connection Board Cables Spare Parts and Schematics 7 16 ...

Страница 147: ...Electronic Parts and Sensors 7 17 7 6 Electronic Parts and Sensors 7 6 1 Mainboard Complete Standard Spare Assy No Name T2265 T2280 2265 2280 Class Qty Rem Main Board Compl Standard Spare Assy 070 217 070 223 070 281 070 282 A 1 ...

Страница 148: ...nd Sensors Spare Parts and Schematics 7 18 7 6 2 Carriage Adapter Assy No Name T2265 T2280 2265 2280 Class Qty Rem 62 Carriage Adapter 447 575 447 575 470 214 470 214 A 1 A1 B Seite Darstellung ohne A2 A3 A4 X2 C1 X7 X1 ...

Страница 149: ...Remark Sensor ASF 3rd Tractor 048 025 048 025 048 025 048 025 A s 1 7 6 5 Sensor Interlock Spare Item Name T2155 T2170 T2265 T2280 Class depot Qty Remark Sensor Interlock 047 523 047 523 047 523 047 523 A s 1 615 mm PMS LP 48023 LP 48026 Paper End AFI1 X7 PMS PT6 PSE2 PT7 PSE1 PT3 Vcc GND 100 mm rt 530 mm LP 48023 PSE4 PT4 Vcc GND rt X9 LP 47517 680 mm ISW2 Vcc GND br ISW1 X8 Spare Parts and Schem...

Страница 150: ...38 AGA Sensor 447 540 447 540 447 540 447 540 A 1 7 6 8 Horizontal Sensor No Name T2265 T2280 2265 2280 Class Qty Rem 139 Horizontal Sensor 180 dpi 448 740 448 740 448 740 448 740 B 1 7 6 9 Paperwidth Sensor APW No Name T2265 T2280 2265 2280 Class Qty Rem 136 Sensor Paper Width APW 070 216 070 216 B 1 7 6 10 Ribbon Motion Sensor RMC No Name T2265 T2280 2265 2280 Class Qty Rem 137 Ribbon Motion Sen...

Страница 151: ...pare Parts and Schematics Panel 7 21 7 7 Panel No Name T2265 T2280 2265 2280 Class Qty Rem 1 Panel Assy neutral 062 463 062 463 062 463 062 463 A 1 2 Switch Unit B 1 3 Panel Logic B 1 4 Clamp B 1 1 2 3 4 ...

Страница 152: ...7 8 PMS Double Sensor PMS mechanic PMS Double Sensor Spare Parts and Schematics 7 22 ...

Страница 153: ...7 9 Sensor Sheet Feeder and Rear Tractor 2 1 3 4 GP2S07C X1 2 1 3 4 1 2 3 4 X1 1b 1a 1 2 3 4 2 2 Spare Parts and Schematics Sensor Sheet Feeder and Rear Tractor 7 23 ...

Страница 154: ...7 10 Option Recogition Option Recogition Spare Parts and Schematics 7 24 ...

Страница 155: ...Spare Parts and Schematics Sens Function Select Kit 070 013 7 25 7 11 Sens Function Select Kit 070 013 A Sensor Function Select B Mag Wheel Function Select C Dust Protection Cover ...

Страница 156: ...Modular Interfaces Spare Parts and Schematics 7 26 7 12 Modular Interfaces 7 12 1 Serial I O Option ...

Страница 157: ...1 Connector assignment Transmission length max 15 m Type RS232C interface Synchronization Asynchronous Transmission rate 600 Baud to 19 200 Baud Signal status OFF log 1 3 V to 15 V ON log 0 3 V to 15 V Connection cable up to 15 m length Interface connections ITT Cannon connector series DB 9 S Transmission protocol XON XOFF ENQ STX READY BUSY Robust XON XOFF ETX ACK Capacity of data buffer 1024 KB ...

Страница 158: ...hether DTR or RDY Ready is active at pin 4 Input signals Output signals PC AT 9 pin Printer 9 pin RxD 2 3 TxD TxD 3 2 RxD CTS 8 4 DTR RDY SG 5 5 SG DSR 6 DTR 4 PC AT 25 pin Printer 9 pin FG 1 FG TxD 2 2 RxD RxD 3 3 TxD CTS 8 4 DTR RDY SG 5 5 SG DSR 6 DTR 4 Signal Function CTS Clear to Send DSR Data Set Ready RxD Receive Data Signal Function DTR Data Terminal Ready RTS Request to Send READY Ready t...

Страница 159: ...Spare Parts and Schematics Modular Interfaces 7 29 7 12 2 Current Loop Interface 20 mA ...

Страница 160: ...Serial Interface Spare Parts and Schematics 7 30 7 13 Serial Interface RS422 V11 Interface Option ...

Страница 161: ... Copies Capacity of paper depot Autom sheet feeder Face down option Surrounding temperature range Operation temp Storing temp Relative humidity Operation Storing height of printer with sheet feeder installed 350 mm 1 80 kg 0 81 kg Beginning of page first line 1 0 mm first line 1 0 mm at 210 mm paper width left margin first character 1 0 mm 190 sheets at 80 g m2 paper weight 1 3 depending on the pa...

Страница 162: ...only with the glued edge on the top side of the form The glued edge should be possibly soft Residual glue must not extrude from the top edge A curved glued edge may result in a desturbed paper transport Multiform sets must be placed into the insertion with the glued edge pointion downward They must be tested for proper operation Paper quality Suitable for your printer are paper qualities with a lo...

Страница 163: ...locks as shown in the picture A 8 2 2 Mounting Gear Block Guide the Gear Block carefully in direction to the left side wall till the electrical contact contacts automatically To release the Gear Block press the two hooks and carefully lead the Block outwards A A Assembly Disassembly Sheet Feeder Mechanic 8 3 ...

Страница 164: ...8 3 Spare Parts and Schematics Sheet Feeder Mechanic Spare Parts and Schematics 8 4 ...

Страница 165: ...B 2 6 Support Paper B 2 7 Strap B 4 8 Swing Plate Right B 2 9 Marginal Stop Left B 2 10 Toothed Wheel Z19 B 4 11 Cork Plate B 4 12 Leaf Spring B 4 13 Spring B 4 14 Swing Axle B 2 15 Lever B 2 16 Tension Spring B 2 17 Cover Right B 1 18 Contact Spring B 1 19 Transport Axle B 2 20 Roller Assy 053 852 053 852 053 852 053 852 B 4 21 Support Elongation B 2 22 Frame B 1 23 Spring B 1 24 Foil B 1 25 Lock...

Страница 166: ...8 4 ASF Sheetfeeder Gear Block 1 2 3 4 5 3x 6 7 2x 8 2x Sheet Feeder Mechanic ASF Sheetfeeder Gear Block 8 6 ...

Страница 167: ...65 T2280 2265 2280 Class Qty Rem ASF Gear block Assy 054 484 054 484 054 484 054 484 054 484 1 Black 1 Gear Cover 1 2 Motor ASF 1 3 Logic Motor Control 1 4 Gear Housing 1 5 Toothed Wheel Z33 3 6 Toothed Wheel Z33 1 7 Washer A3 DIN 137 2 8 Screw EJOT PT kA30x6 1442 2 ...

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Страница 169: ...ll as with the manual paper insertion at the front of the printer It offers the advantage that sorting of a multiple page document can be neglected as the printed sheets are deposited in the correct order from the bottom to the top The paper capacity of the face down option amounts to approx 150 single sheets It can be activated and deactivated by simply tilting it Specification Face Down Option 9...

Страница 170: ...61 908 061 908 1 Gray 1 Carrier Plate Assy 1 2 Paper Guide 1 3 Bearing Left 1 4 Pressure Foil 1 5 Axle Shaft 1 6 Bearing Right 1 7 Toothed Wheel Z25 1 8 Toothed Wheel Z22 1 9 Cover Right 1 10 Toothed Wheel Z40 20 1 11 Pressure Spring 1 12 Lever 1 13 Paper Support 1 PRESS FACE UP FACE DOW N PRESS 1 2 3 4 5 6 8 7 9 10 11 12 13 ...

Страница 171: ... Paper paths Paper path 1 Paper path 2 Paper path 3 Park position Paper weight Single sheets Fanfold paper Copies Single sheets Tractor 3 53 dB A Manual single sheet feed from the front 1 tractor load paper from the front 2 tractor load paper from the rear available for 1 and 2 tractor Single forms 80 g m2 120 g m2 Multi part forms Original 50 g m2 60 g m2 Copies 45 g m2 56 g m2 Last sheet 50 g m2...

Страница 172: ...10 2 Tractor Complete 14 Rear Tractor 2T Model Tractor Complete 10 2 ...

Страница 173: ...y Rem 2 Guide B 1 3 Clamp B 1 10 Paper Guide 2 B 1 11 Motor Driver B 1 12 Motor Assy B 1 13 Cable Rear Tractor B 1 15 Paper Guide 3 Metal B 1 16 Paper End Sensor B 1 3rd Tractor Option Assy 453 986 453 986 453 986 453 986 B 1 Rear Cover Assy 2T Model B 1 Paper Shaft Assy 2T Model B 1 ...

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Страница 175: ...cification of recommende forms Cutting accuracy Service life Weight Paper type Paper weight Copies Stacker 400 mm min form length 2 5 inches 6 35 cm 1000 ms 10 Only continous forms in printer tractors can be cut Single forms and two part forms 1 mm Other forms 2 mm depending on the stiffness of the cross perforation 1 000 000 cuts approx 4 kp fanfold paper Single form 60 g m2 120 g m2 Multi part f...

Страница 176: ...14 6 4 12 1 5 6 11 7 13 7 8 17 2 9 3 16 15 4 Cutting Device Option Specifications 11 2 ...

Страница 177: ...d Wheel complete w Flat Spring and Axle B 1 7 Cutter Paper Transport Kit B 1 8 Blade Assy Cutter Maintenance Kit B 1 9 Controller PCB Switch B 1 10 Protection Cover Metal B 1 11 Paper Stacker Support B 2 12 Paper Foil B 1 13 Lip Holder Metal B 1 14 Housing Toothed Wheel B 1 15 Lip Foil B 1 16 Finger Foil B 7 17 Cover lower B 1 Foil Set 062 549 062 549 062 549 062 549 B 1 11 2 2 Maintenance and Adj...

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Страница 179: ...12 2nd Front Tractor option 2nd Front Tractor option 12 1 ...

Страница 180: ... 064 061 064 061 064 061 064 A 1 3 Bearing 1 4 Toothed Wheel Z 50 M 0 7 1 Set 5 Side Panel Tractor 2 Right 1 Set 6 Side Panel Tractor 2 Left 1 7 Axle Tractor 2 Square 1 Set 8 Axle Tractor 2 Round 1 12 Paper Guide Metal 1 16 Paper Guide 1 17 Option Recognicion 1 20 Washer 5 DIN6799 7 21 Pressure Spring 1 no item number available Please see details in according chapters ...

Страница 181: ...Color Option 13 1 13 Color Option T2265 and T2280 only ...

Страница 182: ...ler 1 2 ColorMotor Cable 1 3 Motor Color 1 4 Switch Shaft 1 5 Bearing 1 6 7 8 Ribbon Carrier 2x Springs 1 9 Curve Inner 1 10 Toothed Wheel Z40 1 11 Toothed Wheel Z40 84 1 12 Curve Outer 1 Mono Parts Curve Plate 1 Toothed Wheel Z50 1 Toothed Wheel Z56 1 Carriage Guide 1 ...

Страница 183: ...Printer Stand Overview 14 1 14 Printer Stand 14 1 Overview ...

Страница 184: ...Installing the Printer Stand Printer Stand 14 2 14 2 Installing the Printer Stand 1 2 3 4 ...

Страница 185: ...Printer Stand Installing the Printer Stand 14 3 6 8 7 5 ...

Страница 186: ...Installing the Printer Stand Printer Stand 14 4 9 10 ...

Страница 187: ...Automatic Sheet Feeder Front ASF F 15 1 15 Automatic Sheet Feeder Front ASF F No Name T2265 T2280 2265 2280 Class Qty Rem Automatic Sheet Feeder Front complete 061 898 061 898 061 898 061 898 1 ...

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Страница 189: ...s resulting from errors or inaccuracies of information herein TRADEMARK ACKNOWLEDGEMENTS IBM is a trademark of International Business Machines Corporation EPSON is a trademark of Epson America Incorporated DEC is a trademark of Digital Equipment Corporation Centronics is a trademark of Centronics Data Computer Corporation DOS is a trademark of Microsoft Corporation Windows Windows 95 Windows 98 an...

Страница 190: ...oad Basingstoke Hampshire RG24 8PD England U K Phone 44 870 872 2888 Fax 44 870 872 2889 http www tallygenicom co uk CANADA TallyGenicom 125 Traders Boulevard 9 Missisauga Ontario L4Z 2E5 Canada Phone 1 905 8904646 Fax 1 905 8904567 http www tallygenicom com MALAYSIA TallyGenicom Sdn Bhd Wisma KT Suite 3 02 No 14 Jalan 19 1 46300 Petaling Jaya Selangor Darul Ehsan Malaysia Phone 3 7625 1988 Fax 3 ...

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