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COPY

‑ 9 ‑

Jun./13/ 11

Attach the plug cap to the plug.

Fix a plug with an in-vehicle tool or plug wrench.

8.

Spark Plug Installation

Tool: Plug wrench

Tightening torque : 11N

m (1.1 kgf

m)

9.

Exhaust Pipe Installation

a. Pass an exhaust pipe through the frame, insert it into

the cylinder head, and loosely tighten two nuts.

b. Fix the exhaust pipe temporarily to the frame with a

bolt. At this stage, put a packing between the frame

and the exhaust pipe.

c. Insert the muffler into the exhaust pipe, and fix it to the

frame temporarily with a bolt.

Tighten fully the temporarily- tightened portion and

the muffler joint bolt.

Tools : 10mm spanner

   

12mm box wrench 

Tightening torque:

   

  

a. : 

12N

m (1.2 kgf

m)

b. c. : 

22N

m (2.2 kgf

m)

Muffler joint bolt:

        

22N

m (2.2 kgf

m)

Align the hook of the seat on the fuel tank and the 

frame, put the bolt in a hole in the frame, and fix it with

a nut.

Tools :  10mm box wrench, and

    

 joint (small)

      

10.

Carburetor Installation

Check that an O-ring is attached to an inlet pipe.

Attach the inlet pipe to the cylinder head with two bolts.

Tightening torque : 10N

m (1.0 kgf

m)

Tool: 8mm closed wrench

11.

Installation of Crank Case Left

   

Cover

Attach the crank case left cover with three bolts.

Tightening torque : 10N

m (1.0 kgf

m)

Tools : 8mm box wrench, and

    

joint (short) 

   

Fix the front fender with four bolts.

Tightening torque : 10N

m (1.0 kgf

m)

Tool:  8mm closed wrench

13.

Final Checking

Check bolts and the like ranging from those on the 

engine to those on the suspension for slack.

Turn the cock on, and drive the engine for about five 

minutes to warm it up.

Tightening torque : 12N

m (1.2 kgf

m)

12.

Front Fender Installation

3-5-16  Nishikiorihigashi   Tondabayashi

Osaka   Japan

TEL : 81-721-25-1357

FAX : 81-721-24-5059

URL : http://www.takegawa.co.jp

Co.,Ltd.

Содержание Operation and Instruction Manua

Страница 1: ...spark plug with C8HSA NGK or U24FS U DENSO In case of a resistor spark plug change the plug to CR8HSA NGK or U24FSR U DENSO Determine the heat value of a spark plug depending on how much it is burnt...

Страница 2: ...the level where the screw will not break or get loose though we can not take any responsibility for the breakage In case you do not use a torque wrench you need to judge only by intuition or using ex...

Страница 3: ...Left side cylinder head side cover Left side cylinder head side cover gasket Dowel bolt 5 MM 1 Dowel pin 8x12 3 Spark plug Tappet adjusting hole cap O ring 30 MM Inlet pipe gasket 1Dowel pin 8x14 Cyli...

Страница 4: ...8mmspanner 8mmboxwrench andshortjoint Two Tappet Cap Removal Cam Sprocket Removal Tool 17mm closed wrench Detach two tappet caps by turning them counterclockwise Turn the flywheel counterclockwise to...

Страница 5: ...ylinder base or onto the cylinder hole Never get the dust or part into the crankcase Removal of Cylinder Base Gasket and O Ring Dowel Pin Tool Flat tip screwdriver with a fine tip Cutthegasket ifany s...

Страница 6: ...our eye protection against the circlip It will make the piston installation easier to put the piston pin into the piston about one third beforehand Install the piston with the triangular exhausst mark...

Страница 7: ...owel pin of the stock cam to the cam of the kit Attachatappetscrewoftherockerarmbyturningit clockwise Cylinder Head Installation Degrease the mating surfaces for the cylinder head and cylinder with th...

Страница 8: ...ssgauge thenpreparea 0 07mmand0 03mmthicknessgauges The0 05mm clearance is secured when the 0 07 mm gauge won t goinbetweenthespacebutthe0 03mmgaugegoes in with little resistance Set the clearance at...

Страница 9: ...eatonthefueltankandthe frame puttheboltinaholeintheframe andfixitwith anut Tools 10mm box wrench and joint small Carburetor Installation Check that an O ring is attached to an inlet pipe Attachtheinle...

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