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Jun./13/ 11

Please be informed that the product specifications, design and prices are subject to change without prior notice.

This manual should be retained for future reference.

Kit contents

Lesson

To loosen bolts and nuts, turn them counterclockwise, and turn them clockwise to tighten.

When tightening a screw, at first tighten it by hand as tight as you can, without using a tool.  If you cannot get it moving more than one or two turns, check

if the screw is placed at an angle.

Loosen means turning a tightened screw clockwise 3 to 4 times, and unscrew means turning the screw counterclockwise until it comes off.

To tighten a screw means to keep a screw from getting loose.  The numeric value as a guide at which a screw will not break or get loose when tightened

is the so-called "tightening torque." In this manual, we have described the torque based on the Japanese “Product Liability Law.” If you do not have a 

torque wrench, please try to tighten a screw as tight as possible to the level where the screw will not break or get loose, though we can not take any

responsibility for the breakage. In case you do not use a torque wrench, you need to judge only by intuition or using experience the degree of tightening

power at which the bolt will break or get loose.

Improper use of tools will result in breakage of the top of a bolt or screw.

10

11

13

14

12

15

16

01―02―517 

Piston kit

No.

Part Name

Qty

Repair Part Item No.

in packs of

1

Piston

1

13101-NSH-T00

1

2

Piston ring

1

01-15-014

1

3

Piston pin, 13 x 36

1

13111-GEF-T00

1

4

Piston circlip

2

00-01-0003

6

5

Cylinder

1

01-01-0222

1

6

Head gasket

1

12251-GFL-T10

1

7

Cylinder base gasket

1

00-01-0067

2

8

Head cover gasket

1

00-01-0156

2

9

Right side cover gasket

1

00-01-0157

2

10

Left side cover gasket

1

00-01-0158

2

11

Tappet cap O-ring

2

00-01-0034

4

12

Muffler gasket

1

00-01-0064

2

13

O-ring A (black)

1

00-01-0066

2

14

Inlet pipe gasket

1

91301-181-T01

1

15

Camshaft

1

01-08-0009

1

16

Rocker arm 

2

00-01-0162

1

Please order repair parts with the Repair Part Item No. Without the repair part item NO., we may not be able to accept your orders.

Some parts are only available as a set. In this case, please order them with the set number.

Содержание Operation and Instruction Manua

Страница 1: ...spark plug with C8HSA NGK or U24FS U DENSO In case of a resistor spark plug change the plug to CR8HSA NGK or U24FSR U DENSO Determine the heat value of a spark plug depending on how much it is burnt...

Страница 2: ...the level where the screw will not break or get loose though we can not take any responsibility for the breakage In case you do not use a torque wrench you need to judge only by intuition or using ex...

Страница 3: ...Left side cylinder head side cover Left side cylinder head side cover gasket Dowel bolt 5 MM 1 Dowel pin 8x12 3 Spark plug Tappet adjusting hole cap O ring 30 MM Inlet pipe gasket 1Dowel pin 8x14 Cyli...

Страница 4: ...8mmspanner 8mmboxwrench andshortjoint Two Tappet Cap Removal Cam Sprocket Removal Tool 17mm closed wrench Detach two tappet caps by turning them counterclockwise Turn the flywheel counterclockwise to...

Страница 5: ...ylinder base or onto the cylinder hole Never get the dust or part into the crankcase Removal of Cylinder Base Gasket and O Ring Dowel Pin Tool Flat tip screwdriver with a fine tip Cutthegasket ifany s...

Страница 6: ...our eye protection against the circlip It will make the piston installation easier to put the piston pin into the piston about one third beforehand Install the piston with the triangular exhausst mark...

Страница 7: ...owel pin of the stock cam to the cam of the kit Attachatappetscrewoftherockerarmbyturningit clockwise Cylinder Head Installation Degrease the mating surfaces for the cylinder head and cylinder with th...

Страница 8: ...ssgauge thenpreparea 0 07mmand0 03mmthicknessgauges The0 05mm clearance is secured when the 0 07 mm gauge won t goinbetweenthespacebutthe0 03mmgaugegoes in with little resistance Set the clearance at...

Страница 9: ...eatonthefueltankandthe frame puttheboltinaholeintheframe andfixitwith anut Tools 10mm box wrench and joint small Carburetor Installation Check that an O ring is attached to an inlet pipe Attachtheinle...

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