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Nov./14/ 11

Hyper S-Stage V KIT 

 

Instruction Manual

Thank you for purchasing one of our products. Please strictly follow the following instructions in installing and using the product.  Before fitting the products,
please be sure to check the contents of the kit. Should you have any questions about the product, please kindly contact your dealer.

Cautions about fuel to use

This product is so designed to achieve a higher compression ratio than stock engines. As for the fuel, high-octane gasoline
should always be used. In case regular gasoline is used, abnormal combusiton takes place, and the engine cannot achieve its
original performance. Moreover, it is highly likely that the piston will break down, leading to serious breakdown. Before installing,
make sure that no regular gasoline remains in the fuel tank. In case regular gasoline is remaining in the fuel tank, do replace it
with high-octane gasoline.

Cautions about spark plug

Please be sure to replace the spark plug with CR8HSA (NGK) or U24 FSR-U (DENSO). In the case of a non-resistive plug,
please replace with C8HSA (NGK) or U24 FS-U (DENSO).Subsequently, choose and use a right spark plug with the right level,
depending on the degree of burning of the spark plug electrode section.

Cautions about sprocket

The installation of this product will increase the power of your vehicle. So use of a stock sprocket will result in hard wears of
parts, not only adversely affecting the engine life, but also breaking the engine in the worst case. Please replace the sprocket
with the high-geared one.

Read the instructions carefully before installation

Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)

Prepare right tools for the work, and do the work in the proper and right way.(Otherwise, improper work could cause breakage of parts or injuries to 

yourself.)

Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque. (Otherwise, improper torque may result in the breakage

or coming off of bolts and nuts.)

As some products and frames have sharp-pointed or protruding portions, please work with your hands protected. (Otherwise, you will suffer injuries.)

Before riding, always check every section for slack in parts like screws.  If you find slack ones, screw them securely up to the specified torque.

(Or improper torque may cause parts to come off.)

 ※

Be sure to retighten the cylinder head to the specified torque.

Please replace gaskets and packings with new ones withoutfail. Check carefully those parts to be reused, and in case wear or damage is detected, 

always replace them with new ones.

The following show the envisioned possibility of injuries and damages to human bodies as a result of conduct disregarding the following cautions

CAUTION

The following show the envisioned possibility of human death or serious injuries as a result of conduct disregarding the following cautions

Always drive the engine in a well-ventilated place, and do not switch the engine on in an airtight place. (Otherwise, you will suffer from carbon monoxide

poisoning. )

When you notice something abnormal with your motorcycle while riding down a road, stop riding immediately and park your motorcyle in a safe place.

(Otherwise, the abnormaility could lead to an accident.)

Before doing work, place the motorcycle on level ground to stablize the position of your motorcycle for safety’s sake. (Otherwise, your motorcycle could

fall down and injure you while you are working.)

Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual. (Improper checking or 

maintence could lead to an accident.)

If you find damaged parts when checking and performing maintenance, do not use these parts any longer, and replace them with new ones.

The continued use of these damaged parts as they are could lead to an accident.)

Since gasoline is very ignitable, keep everything that may fire away. Also, since vaporized accumulation of gasoline has a explosion hazard, keep

well-ventilated place to work on.

WARNING

We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in

the manual.

Installation of this product requires processing of the stopper part of the throttle pipe. Moreover, please note that the processing disables the use of an

acceleration limiter.

We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products than

this one after the installation and use of this product.

If you make alterations to the product outside our factory, we shall be held free from any guarantee of the product.

You are kindly requested not to contact us about the combination of our products with other manufactureres'.

This product is designed for exclusive use in the above-mentioned types of motorcycles and frame numbers only. Please take note that this product 

cannot be mounted on other types of motorcycles.

Please install this product correctly, referring to the HONDA genuine service manual for the above-mentioned model numbers of the motorcycles.

Before installation, prepare tools and the like listed in page 2, and install the parts with utmost care, referring to the “Installation Procedures.”  In addition,

this instruction munual as well as HONDA’s service manual is prepared with those in mind who have basic technical skills and knowledge. So,it is 

  

advisable that those who do not have such tools, or skills or knowledge contact a technically reliable specialist shop for installation.

The supplied cylinder and cylinder head gasket differ from genuine ones in thickness.  Please take note, these parts cannot be used in combination with

other manufacturers’ parts as well as genuine parts. And please use our parts for repairs.

A stock carburetor will interfere with the supplied cylinder. So, please process the interefering part in case you install a stock carburetor.

Bolts, nuts, and dowel pins will be reused. However, be sure to replace worn-down or sevrely-damaged ones with new ones.

You cannot run the motorcycle in the rain with kit’s filter installed. Otherwise, it could cause the engine trouble.

 Please note that, in some cases, the illustrations and photos may vary from the actual hardware.

Item No.

01―05―3106

(Paper-type filter)

01―05―3108

(Sponge-type filter)

Applicable to
CRF50F
XR50R

Frame No.

AE03-1400001

AE03-1000001

Содержание Hyper S-stage

Страница 1: ...ur motorcycle while riding down a road stop riding immediately and park your motorcyle in a safe place Otherwise the abnormaility could lead to an accident Before doing work place the motorcycle on le...

Страница 2: ...r notice This manual should be retained for future reference No Parts Name Qty Repair Part Item No in packs of No Parts Name Qty Repair Part Item No in packs of 1 Piston 1 13101 NSH T00 1 03 01 110 Pa...

Страница 3: ...t COMP Cam sprocket Left side cylinder head side cover Left side cylinder head side cover gasket Dowel bolt 5 MM 1 Dowel pin 8x12 3 Spark plug Tappet adjusting hole cap O ring 30 MM Inlet pipe gasket...

Страница 4: ...leanerstay Tools to use 10mm socket Extension bar Small Torque 12 N m 1 2 kgf m 3 Muffler Removal Tool to use 10mm open endwrench Remove two nuts in the exhaust pipe Tool to use 12 mm offset box wrenc...

Страница 5: ...ylinderheadawayfromthecylindertoremove it Ifitisnoteasy strikeitwithaplastichammerlightly Keep the two dowel pins for reuse Remove the cylinder head Removethealready loosenedguiderollerboltandthe cyli...

Страница 6: ...ngs in the following order oil ring expander lower oil ring side rail upper oil ring side rail second ring and top ring Arrange the piston rings so the ring end gaps are to be in the correct positions...

Страница 7: ...t s camshaft Oil application Oil application Installkit scamshaftinreverseorderof thatmentioned above Neverstrikeitwithahammerevenifyoucannot easily insert it Just insert it by your hand Install stock...

Страница 8: ...set if T and O marks meet together after installation of cam sprocket Valve clearance Intake side Valve clearance Exhaust side Adjustment screw Thickness gauge Valve stem Tighten a rocker arm s tappe...

Страница 9: ...kthrottlecablefromthelowerthrottle housing Install kit s throttle cable to the lower throttle housing Connect it with the processed throttle pipe Install the upper throttle housing with two screws Tig...

Страница 10: ...n end wrench 10 mm open end wrench Throttle cable Less Hex nut More play adjuster You can adjust the free play by rotating the adjuster about 5 mm Put back the boot in its original place Adjustthefree...

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