COPY
2020.11.9
3/3
02-01-0016
◇ Turn up hooks on the 14mm lock washer.
Holding the clutch outer, detach a lock
nut with a lock nut wrench.
◇ Attach a lock nut.
◇ Install the following parts:
Lifter cam plate, oil through spring, oil
through, ball retainer, lifter spring and
clutch lifter lever
◇ Install dowel pins and the supplied
gaskets onto the crankcase.
Install a right side crankcase cover and
tighten every bolt.
◇ Detach a lock washer B and 14mm lock
washer, and a clutch assembly from the
crank shaft.
◇ From the crank shaft, remove a primary
drive gear, clutch center guide and
collar to check if nothing is wrong with
them.
◇ Remove the external circlip from the
mainshaft, then remove the primary driven
gear.
Clutch wheel holder
Lock nut wrench
Extension bar
Primary drive gear
External
circlip
Clutch center guide
Primary driven gear
Collar
◇ Install the supplied primary driven gear
on mainshaft, and then install the
external circlip.
◇ Reinstall the collar, clutch center guide,
and primary drive gear back into the crank
shaft.
◇ Install the clutch assembly included in
the Kit onto the crank shaft, and mesh the
clutch center grooves with the teeth of
the primary drive gear.
◇ Attach a 14mm lock washer of the kit,
fitting the hook into the grooves on the
drive plate.
Attach a lock washer B with the “OUT SIDE”
mark turned up.
● Installation of clutch assembly
◇ Fix a lifter bearing and gaskets to the
supplied clutch outer cover, which please
fix onto the clutch outer with four screws.
● Installation:
◇ Install a kick starter and tighten the
bolt.
◇ Referring to a genuine service manual,
inject the engine oil in the specified
amount.
※ Must be adjusted. Especially when using
a heavy-duty oil pump, the clearance is
narrow, so interference may occur if it
is not adjusted.
◇ Loosen the lock nut, turn the adjustment
bolt clockwise until it stops, and then
turn it counterclockwise until it becomes
slightly heavier.
◇ At the point you felt some resistance in
turning the adjust bolt counter
clockwise, give it a 1/8 turn clockwise.
And holding the adjust bolt, tighten the
lock nut.
◇ Start the engine, and check that there
is no unusual noise from the engine or
oil leak in every gasket.
◇ Check the conditions of disengagement,
slippage and shift operation of the
clutch.
● Adjustment:
● About oil pump
※ Even our super oil pump kit Depending on
the pump type,model,it may interfere with
this product.
When using this product with a heavy duty
oil pump, please use our Super oil pump
kit (01-16-0058/0059/0065/0066).
※ Also, if you have already installed the
above oil pump or other than the super
oil pump kit for centrifugal clutch that
was sold previously, you can prevent
interference by changing the bolts in the
following two locations to lower type
head bolts.
Lower type head bolt5x10
Takegawa parts number：00-00-0681 (2 pcs)
※ Please apply screw lock agent.
Note: Be sure that you protect specified
torque.
Lower type head bolt
Torque：4N・m（0.4kgf・m）
◇ In case a notch on the lock nut is not fit
into a hook on the lock washer, press down
the lock washer to fit it into the notch.
Bend the hook on the lock washer, and fit
the hook correctly into the notch on the
lock nut.
“OUT SIDE” mark
Lock washer B
Tab / notch
Lock nut / adjust bolt
■
Mounting procedure ※ Please refer to the genuine service manual if the detail is not mentioned method and the specified torque.
Note: Be sure that you protect specified
torque.
Every bolt
Torque：8.8N・m（0.9kgf・m）
Note: Be sure that you protect specified
torque.
Screw
Torque：4.4N・m（0.45kgf・m）
Note: Be sure that you protect specified
torque.
Lock nut
Torque：42N・m（4.3kgf・m）
