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CHAPTER 8 PARAMETER SETTING

82

6. M.Shaft Inching after ATH

7. Auto Jump [mm]

8. Jump Convert

9. ------

10. ------

It makes the machine perform inching the number
of set times at machine start after thread trimming.

Yes

Yes

No

No

0

4

No

3

(2 ~ 9)

1. Auto Color Change (AC)

( No, Yes, )

2. Auto Start (AS)

( No, Yes, )

3. A.S. in the Same Color

( No, Yes, )

4. A. S. after Auto Data Set

( No, Yes, )

5. Main Shaft Inching

( 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

6. M.Shaft Inching after ATH

( 2, 3, 4, 5, 6, 7, 8, 9, )

7. Auto Jump [mm]

( No, 4.0 ~ 9.9, )

8. Jump Convert

( No, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

4

(GC02)

When a stitch length is longer than the auto jump
length being set, it will make the stitch perform
auto jump.

“No” does not make auto jump.

Yes

Yes

No

No

0

4

No

3

(No/ 4.0~9.9)

1. Auto Color Change (AC)

( No, Yes, )

2. Auto Start (AS)

( No, Yes, )

3. A.S. in the Same Color

( No, Yes, )

4. A. S. after Auto Data Set

( No, Yes, )

5. Main Shaft Inching

( 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

6. M.Shaft Inching after ATH

( 2, 3, 4, 5, 6, 7, 8, 9, )

7. Auto Jump [mm]

( No, 4.0 ~ 9.9, )

8. Jump Convert

( No, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

No

When jump codes continue the number of set
times and more consecutively, it converts the con-
secutive jump codes to frame stepping.

Frame stepping moves the frame with the
main shaft kept stopping.

“No” does not make jump conversion.

It is not possible to convert automatic jump.

Yes

Yes

No

No

0

4

No

3

(No/ 1~9)

1. Auto Color Change (AC)

( No, Yes, )

2. Auto Start (AS)

( No, Yes, )

3. A.S. in the Same Color

( No, Yes, )

4. A. S. after Auto Data Set

( No, Yes, )

5. Main Shaft Inching

( 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

6. M.Shaft Inching after ATH

( 2, 3, 4, 5, 6, 7, 8, 9, )

7. Auto Jump [mm]

( No, 4.0 ~ 9.9, )

8. Jump Convert

( No, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

3

It is not applied.

Yes

Yes

No

No

0

4

No

3

1. Auto Color Change (AC)

( No, Yes, )

2. Auto Start (AS)

( No, Yes, )

3. A.S. in the Same Color

( No, Yes, )

4. A. S. after Auto Data Set

( No, Yes, )

5. Main Shaft Inching

( 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

6. M.Shaft Inching after ATH

( 2, 3, 4, 5, 6, 7, 8, 9, )

7. Auto Jump [mm]

( No, 4.0 ~ 9.9, )

8. Jump Convert

( No, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

It is not applied.

Yes

Yes

No

No

0

4

No

3

1. Auto Color Change (AC)

( No, Yes, )

2. Auto Start (AS)

( No, Yes, )

3. A.S. in the Same Color

( No, Yes, )

4. A. S. after Auto Data Set

( No, Yes, )

5. Main Shaft Inching

( 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

6. M.Shaft Inching after ATH

( 2, 3, 4, 5, 6, 7, 8, 9, )

7. Auto Jump [mm]

( No, 4.0 ~ 9.9, )

8. Jump Convert

( No, 1, 2, 3, 4, 5, 6, 7, 8, 9, )

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Содержание TEHX-C

Страница 1: ...TEHX C TFHX SERIES USER S MANUAL LCD CONTROLLER TYPE TEHX C TFHX SERIES M EFHX LCD 04 E 2003 07 ...

Страница 2: ...OPERATION BASICS DATA SETTING EMBROIDERY SETTING DESIGN DATA MANAGEMENT MANUAL OPERATION PARAMETER SETTING OUTLINE OF FUNCTIONS ELECTRO COMPONENT PARTS TROUBLESHOOTING MAINTENANCE APPENDIX Regarding optional devices please refer to the user s manual of the device you have selected This manual may contain discrepancies in detailed information when compared with the product due to continued research...

Страница 3: ...injury fracture of a bone etc that leads to aftereffects or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period Prohibited items Items that may cause electric shock if not observed Items that must be followed carefully to ensure safe operation Items that must be observ...

Страница 4: ...LATION 19 7 PANEL SOFTWARE INSTALLATION 20 8 OPERATION FLOW 22 9 VALUE INPUT 23 10 INPUT OF CHARACTERS 23 11 EXPLANATION ON THE SCREEN SCREEN 1000 24 12 EXPLANATION ON THE SCREEN SCREEN 1100 24 13 INSPECTION BEFORE STARTING WORK 25 CHAPTER 4 DATA SET 1 EXPLANATION ON THE SCREEN SCREEN 2000 28 2 DATA INPUT FROM FLOPPY DISK 29 3 DATA INPUT FROM SERIAL CONNECTION 30 4 DATA SET 31 CHAPTER 5 EMBROIDERY...

Страница 5: ...1 EXPLANATION ON THE SCREEN SCREEN 1400 66 2 THREAD TRIMMING TRACE 67 3 MANUAL OFFSET DESIGN START POSITION 68 4 FRAME ORIGIN MEMORY TFHX II TFHX IIC 69 5 FRAME ORIGIN MEMORY TEHX C TFHX TFHX C 70 6 POWER RESUME TFHX II TFHX II 71 7 POWER RESUME TEHX C TFHX TFHX C 72 8 AUTOMATIC LUBRICATION SYSTEM OPTION 73 9 TABLE UP DOWN DEVICE TEHX C 74 10 SEQUIN DEVICE 75 11 FRAME BACK FORWARD 76 12 MANUAL COL...

Страница 6: ...ORING 89 42 BORING STEP 89 43 CORDING 89 45 NETWORK 89 46 SERIAL SPEED BPS 90 48 TABLE UP DOWN 90 49 BACKLASH X AXIS MM 90 50 BACKLASH Y AXIS MM 90 51 TOTAL STITCH COUNTER 91 52 DISPLAY OF M SHAFT STOP POSITION 91 53 DISPLAY OF NEEDLE POSITION 91 54 PANEL SOFTWARE INSTALL 91 56 STOP AT LOWER D POINT 92 57 FRAME TRAVEL KEY 92 58 ADJUST M SHAFT STOP POSITION 92 61 MAX REVOLUTION RPM 93 64 NUMBER OF ...

Страница 7: ...PLY SPECIFICATION 103 3 OPERATION PANEL BOX 104 CHAPTER 11 TROUBLESHOOTING 1 WHEN THE MACHINE STOPPED DURING OPERATION 106 2 IF TROUBLE OCCURS 109 CHAPTER 12 MAINTENANCE 1 WARNINGS AND CAUTIONS 112 2 CLEANING 113 3 LUBRICATION 114 4 GREASING 115 5 INSPECTION 116 6 REPAIR 116 ELECTRO RELATIVE DRAWING ...

Страница 8: ...CHAPTER 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION 1 CHAPTER 1 IMPORTANT WARNING ITEMS FOR SAFE OPER ATION GC02 ...

Страница 9: ...id direct sunlight If the machine is exposed to direct sunlight over an extended period of time the machine body may be discol ored or deformed Put curtains or shades to the site to pre vent the machine from direct sunlight Provide enough space for maintenance For the maintenance purpose provide at least 50 cm clear ance around the machine at the right left and backsides of the machine Avoid dust ...

Страница 10: ...ate the machine Only the persons who are sufficiently trained for the operation must operate the machine Do not have children access to vicinity of the machine The rear of the machine is not a working area If you have to move to the rear of the machine make sure to turn off the main switch Do not stand on the machine Using the bar switch as a grip to support yourself is strictly prohibited Read th...

Страница 11: ...internal circuits causing fire electric shock and other troubles If water or other chemi cals enter a control unit shut off the power at the primary power source and contact your local distributor During Machine Adjustments Stop the machine before carrying out work near the needles such as threading the needle and checking the finish of embroidery Shut off the power supply by turning off the power...

Страница 12: ... labels Do not detach the warning labels nor make them illegible by painting etc If a warning label is missed or damaged please consult your local distributor Sticking position of the warning labels For type of warning labels refer to the next page GC02 TFHX TFHX C TFHX IIC a c a b e d TFHX II a c d d e e b TEHX C a d e d b b a b d b d d d d e b When height of the square pipe is 200 mm b When heig...

Страница 13: ...ation No waterer las cabarets de saturated in power las manes etc circa de las pizzas en movement minters la maturing EST en functionaries WARNING ATENCION Exposed needles can cause severe injury Las agates expostulates pudding auctioneer lesion grave S020 Stop the machine before working near the needles Detainee la maturing antes de tributary circa de las agates Moving parts S011 WARNING ATENCION...

Страница 14: ...CHAPTER 2 MACHINE CONSTRUCTION 7 CHAPTER 2 MACHINE CONSTRUC TION GC07 ...

Страница 15: ...y 240 000 stitches Alternatively a 2HD floppy disk can hold up to 223 designs with approxi mately 480 000 stitches EDIT OF DESIGN DATA Design can be edited modified inserted deleted in 1 stitch units FRAME BACK The embroidery frame can be traveled back in 1 stitch units color change code units or by a designated number of stitches TRACE FUNCTION The function checks if the design fits in the frame ...

Страница 16: ...idery frame 8 Tension base switch 9 Thread breakage indicator lamp 10 Machine table 11 Main shaft motor 12 Stand 13 Bar switch box 14 Thread trimming cam box 15 Bar switch 16 Needle bar case 17 X axis motor 18 Power supply driver box 19 Power switch 20 Inverter 21 Stop switch 22 Start switch GC02 TFHX II 1 4 2 7 11 12 13 15 10 14 3 17 18 20 19 1 3 4 5 6 2 11 12 14 10 17 18 20 19 7 8 9 6 8 9 16 5 1...

Страница 17: ...itch 8 Thread breakage indicator lamp 9 Machine table 10 Main shaft motor 11 Stand 12 Thread trimming cam box 13 Needle bar case 14 X axis motor 15 Power supply driver box 16 Power switch 17 Inverter 18 Stop switch 19 Start switch 20 Hydraulic cylinder 21 Manual pump 22 Start switch TFHX IIC 1 4 5 2 7 8 10 11 12 9 13 14 17 16 18 19 15 20 21 1 3 4 5 10 11 12 9 13 14 17 16 18 19 15 3 6 7 8 2 6 GC02 ...

Страница 18: ...se 7 Y axis motor 8 Tension base switch 9 Thread breakage indicator lamp 10 Machine table 11 Main shaft motor 12 Stand 13 Thread trimming cam box 14 Needle bar case 15 X axis motor 16 Power supply driver box 17 Power switch 18 Inverter 19 Stop switch 20 Start switch 21 Hydraulic cylinder 22 Hydraulic pump 1 3 4 5 6 2 8 9 11 21 10 14 16 15 18 17 19 20 22 12 13 7 GC02 ...

Страница 19: ... CAUTION If using the machine deviating from the conditions trouble may occur Model Superficial electrical power Electricity TFHX II TFHX IIC 1 3kVA 700W TFHX TFHX C 1 7kVA 920W TEHX C 2 5kVA 1 5kW Voltage allowable voltage range Within 10 of the rated voltage Frequency 50 60Hz WARNING Since there is possibility of electric shock due to leak current be sure to connect the grounding wire of the mac...

Страница 20: ...h speed Frame travel speed switching key switches manual frame travel speed to low speed mid dle speed When pressing the key at high speed speed will become low speed JOG REMOTE CONTROLLER It moves the embroidery frame rapidly with manual operation Frame travel speed varies depending on tilting angle of the stick When you do not use the jog remote control ler store it in a jog remote controller po...

Страница 21: ...art with all heads Switch at the bottom Needle bar does not move Embroidery is not performed Thread breakage indicator lamp During normal operation Green lit When upper thread breakage is detected Red lit When under thread breakage is detected Red blinking 6 NEEDLE BAR SUSPENSION LEVER WARNING Do not perform changing thread etc at the suspended head during operation Even if you suspend needle bars...

Страница 22: ...CHAPTER 3 OPERATION BASICS 15 CHAPTER 3 OPERATION BASICS GC02 ...

Страница 23: ... turn it ON 2 EMERGENCY STOP SWITCH Pressing the emergency stop switch will cause the machine to stop at the fixed posi tion to turn OFF the power To perform cancellation follow the next procedure Rotate the switch knob to the direction indi cated by arrow to release the lock Turn ON the power switch Perform Power resume Power resume p 76 Turn OFF the power supply of TEHX C once and then turn it O...

Страница 24: ...ased with 11 stitches and more the motion still continues and stops when moving it to the left again Hold it to the right Operation starts with inching Usual operation is performed when releasing it GC02 During stop Stop switch red Start switch green Press the switch and release it FB FF for 1 stitch is performed Press the switch and release it Operation starts Keep pressing the switch FB FF for 1...

Страница 25: ... a cleaning disk sold in the market If the head is dirty it could cause bad movement of reading writing of floppy disk Do not open the shutter To prevent the stored data from being erased slide the tab of the write protect switch to open the write protect window of a floppy disk write protect state Insert a floppy disk slowly and carefully If a floppy disk is inserted impetuously it may become dif...

Страница 26: ...e beginning When turning ON the power separate your finger from the frame travel key 3 Installation Installation will start automatically and the screen for installation will appear When installation is completed it will switch to the screen for operation 4 Take out the floppy disk and turn on the power again After the installation perform frame origin memory Frame origin memory p 69 p 70 GC02 CAU...

Страница 27: ...t Just before End Code 30 Language 1 2 No Yes 0 6 0 8 0 999999 st 0 99999 cm 0 999 Designs 0 99 10000 st No Yes English Japanese Other Yes 0 8 0 0 0 0 No English 22 Return Stitches ATH 23 Tie Stitches 24 Tie stitching return stitching amount mm 25 Preset Halt Stitch 26 Preset Halt Data 27 Preset Halt Design 28 Preset Halt Lubrication 29 Preset Halt Just before End Code 30 Language 1 2 No Yes 0 6 0...

Страница 28: ... operation panel will be in a state as if it stopped for a few seconds Do not operate the panel in this moment Oth erwise installation may not be performed normally GC07 Screen 3000 6 12 2C 61 Max Revolution rpm 64 Number of Needles 65 Number of Heads 66 Model 69 CPU Software Version 3 6 9 12 15 18 2 2C L LC N NC 500 1100 1000 1000 4d 67 Frame Drive Mode 2 3 4r 4d 5 6 7 8 Auto 210 Auto Screen 3000...

Страница 29: ... Screen 2000 Needle bar selection p 34 Data conversion repeat offset p 41 Data input from floppy disk p 29 Data input from serial connection p 30 Select the memory design When inputting data from an external device When inputting data from a floppy disk Set a floppy disk Set the serial cable Frame travel key Bar switch Start switch Screen 1000 Screen 2000 Data set p 31 GC07 ...

Страница 30: ...on by frame travel key or jog remote controller that coordinate position will be displayed as value 10 INPUT OF CHARACTERS Treat it the same as key board Press this icon to register input characters It is not possible to input space GC02 Screen 6000 Numerical key 100 100 0 p 1 0 0 1 0 0 X pp Screen 6010 100 100 0 p 1 0 0 1 0 0 X pp X1 Y1 X2 Y2 18 6 mm 36 5 mm 22 1 mm 101 9 mm X1 0 0 mm Y1 0 0 mm X...

Страница 31: ...esign of which data was converted Data conversion p 41 GC02 During stop During operation Screen 2000 Embroidery setting Screen 3000 Parameter Screen 1400 Manual operation Screen 1300 Color change Screen 1200 FB FF Screen 1100 Design information Automatic color change Automatic start Automatic offset Display of setting for offsetting at automatic col Position of needle Change of rpm to increase Emb...

Страница 32: ...evere injury Inspecting item Condition Action to take Cover Cover s depart from the machine Attach to the machine Thread Thread comes off Set thread Thread is broken Needle Needle s are bent Change the needle s Needle s are broken Rail on rotary hook Appropriate quantity of oil is not supplied to the rail section Supply oil GC02 When the automatic lubrication system option has oil leakage contact ...

Страница 33: ...CHAPTER 3 OPERATION BASICS 26 ...

Страница 34: ...CHAPTER 4 DATA SET 27 CHAPTER 4 DATA SET GC02 Free Space ...

Страница 35: ...ay area of memory designs and 16 and after designs are displayed at the next page 16 and after designs are stored at P2 Page switching icons will be added by the number of designs stored in memory It is possible to register up to 99 designs in the memory Design data information The selected design will be surrounded by a frame Pop up window GC02 Free Space Screen 2000 Selecting Returning to the sc...

Страница 36: ...e more will cause the design to be displayed 4 Completion of input After the input the data will be stored in the smallest value among vacant memory num bers of the screen 2000 GC02 Free Space 1 Screen 2000 Free Space G001 DOG 1233st T G006 CAR01 8976st G002 FLAG 879st T G003 ASAHI 3366st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T Free Space 2 3 Screen 4000 Screen 2000 Free Space ...

Страница 37: ...put of characters p 23 3 Completion of input After the input the data will be stored in the smallest value among vacant memory num bers of the screen 2000 CAUTION Turn ON the switch of the external device before turning ON the switch of the machine GC02 Free Space 1 Screen 2000 Free Space 2 3 ASAHI Screen 4000 Screen 2000 Free Space ...

Страница 38: ...esign When setting embroidery conditions press needle bar setting and data conversion to make setting Needle bar setting p 34 Data conversion p 41 2 Data set 3 Confirm GC02 Free Space 1 Screen 2000 Free Space 2 Screen 2000 Free Space 3 Data Set Ready Screen 2000 Free Space ...

Страница 39: ...CHAPTER 4 DATA SET 32 ...

Страница 40: ...CHAPTER 5 EMBROIDERY SETTING 33 CHAPTER 5 EMBROIDERY SETTING GC02 1 2 3 1 2 3 ...

Страница 41: ... the screen 2000 GC02 Free Space 1 2 3 7 8 12 Select the design to be set Deletion of needle bar step Setting of needle bar color Register Needle bar number key Needle bar step Needle bar number and needle bar Insertion of needle bar step Selection of needle bar step 2 3 4 8 12 2 To return to the screen 2000 Offsetting at automatic color change Repeat setting 1 7 Design display Screen 5000 Offsett...

Страница 42: ...ng selected will blink 2 Select the target needle bar number to be changed It is also possible to change other needle bars as the same way Selecting the target needle bar number will also change color of design display 3 Register GC02 Free Space Select the design to be set 1 2 3 7 8 12 1 Screen 5000 1 2 3 12 7 8 2 Screen 5000 3 4 5 4 12 2 1 2 7 8 3 Screen 5000 3 4 5 4 1 2 1 2 7 8 ...

Страница 43: ...When it is deleted the following needle bar steps will be moved up 3 Register Since the needle bar steps will be deleted by 1 step the machine will embroider the last step with the first step GC02 Free Space Select the design to be set 1 2 3 7 8 12 1 Screen 5000 1 2 3 12 7 8 2 Screen 5000 3 4 5 4 12 2 1 2 7 8 3 Screen 5000 3 4 5 5 2 4 1 2 7 8 ...

Страница 44: ... copy the needle bar step being selected to insert It is possible to perform insertion up to the number of steps set in the stitch data 2 Register Change the inserted needle bar step to the needle number you desire Change of needle bar p 35 GC02 Select the design to be set 1 2 3 7 8 12 1 Screen 5000 1 7 2 Screen 5000 5 7 3 4 7 7 ...

Страница 45: ... of needle bar steps will cause the following steps to be invalid and the machine will repeat steps before repeat in order 3 Register To cancel repeat of needle bar steps set a needle number to the step where repeat was set GC02 Free Space Select the design to be set 1 2 3 7 8 12 1 Screen 5000 1 2 3 12 7 8 2 Screen 5000 3 4 5 4 2 1 2 7 8 3 Screen 5000 3 4 5 4 2 1 2 7 8 ...

Страница 46: ...e will not move Automatic offset p 47 2 Set offsetting at automatic color change Setting offsetting at automatic color change will cause the frame to move to the setting position of automatic offset when the set step ends It is also possible to set other needle steps as the same way 3 Register To cancel offsetting at automatic color change select the step being selected and then press OF GC02 Sele...

Страница 47: ...elect needle bar color and needle bar number key It is also possible to change other needle bars as the same way In addition it is possible to perform setting in reversed order of needle bar color and needle bar number key 3 Register GC02 Free Space 1 2 3 7 8 12 1 Screen 5000 1 2 3 12 7 8 Screen 7000 2 3 Screen 7000 4 ...

Страница 48: ...00 GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p To return to the screen 2000 Repeat information Automatic offset Numerical key Register Scale ratio in X direction Scale ratio in Y direction Rotation The number of repeats in X direction Design interval in X direction The number of repeats in Y direction Design interval in Y direction 45 rotation Mirror image reversion Priority dire...

Страница 49: ...n Setting value 50 to 200 Pressing scale ratio of the Y direction will become the same value as the scale ratio of the X direction It is possible to change the scale ratio by inputting a value as it is 3 Register GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 1 2 Screen 6000 150 100 0 1 1 X 0 0 0 0 pp p 4 3 150 150 0 1 1 X 0 0 0 0 pp p Screen 6000 5 150 75 0 1 1 X 0 0 0 0 pp p Scree...

Страница 50: ...put of value It is possible to input value by 1 degree unit Rotation by 45 unit Mirror image reversion Every pressing M will switch direction GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 1 2 3 100 100 60 1 1 X 0 0 0 0 pp p Screen 6000 1 2 100 100 315 1 1 X 0 0 0 0 pp p Screen 6000 1 2 100 100 0 1 1 X 0 0 0 0 pp q Screen 6000 ...

Страница 51: ...d by the symbol of amount of design interval Unit of design interval mm 3 The number of designs to be arranged to Y direction GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 2 4 6 8 1 3 5 7 Y design interval X design interval Design start position 1 2 100 100 0 4 1 X 0 0 0 0 pp q Screen 6000 3 4 100 100 0 4 1 X 75 5 0 0 pp q Screen 6000 X X Y Y 5 6 100 100 0 4 2 X 75 5 0 0 pp q Scree...

Страница 52: ...ion Every pressing the icon will switch direction of priority X Y 6 Register GC02 7 8 100 100 0 4 2 X 75 5 58 2 pp q Screen 6000 9 100 100 0 4 2 Y 75 5 58 2 pp q Screen 6000 X priority 1 2 3 4 5 6 7 8 9 10 Y priority 1 3 5 7 9 2 4 6 8 10 10 100 100 0 4 2 Y 75 5 58 2 pp q Screen 6000 ...

Страница 53: ...xis mirror image conversion 180 rotation GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 100 100 0 5 2 X 40 5 58 2 pp q Screen 6000 1 2 1 2 3 4 5 6 7 8 9 10 100 100 0 5 2 X 40 5 58 2 pb q Screen 6000 1 2 1 2 3 4 5 6 7 8 9 10 100 100 0 5 2 X 40 5 58 2 pq q Screen 6000 1 2 1 2 3 4 5 6 7 8 9 10 100 100 0 5 2 X 40 5 58 2 pd q Screen 6000 1 2 1 2 3 4 5 6 7 8 9 10 ...

Страница 54: ... frame type is changed the current set ting will be reset Offsetting at automatic color change p 39 It makes the frame move to the offset posi tion at color change points when the machine performs embroidery GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 100 100 0 1 1 X 0 0 0 0 p Setting position of offset 1 Offset 1 Design end position Design start position Offset 2 Setting positio...

Страница 55: ...fset 1 per form registration once more without frame travel 3 Input and registration of offset 2 Registration of offset 2 will cause offset 1 become a middle position at frame travel Registration of offset 2 will end offset set ting GC02 100 100 0 1 1 X 0 0 0 0 Select the design to be set pp p 100 100 0 1 1 X 0 0 0 0 pp q Screen 6000 1 P Manual frame travel 100 100 0 1 1 X 0 0 0 0 q Screen 6100 Y1...

Страница 56: ...CHAPTER 6 DESIGN DATA MANAGEMENT 49 CHAPTER 6 DESIGN DATA MANAGE MENT GC02 ...

Страница 57: ...N 2200 How to call the screen Design data management screen Editing the design data that has been set the data set will be canceled GC02 Floppy disk writing Previous state Overwriting of design name Deletion of memory design Stitch editing Cleanup Deletion of all designs ...

Страница 58: ... FLOPPY DISK WRITING How to call the screen 1 Insert the floppy disk 2 Select the floppy disk writing 3 Input a file name Input of characters p 23 4 Confirm GC02 Select the design to edit 1 Screen 2200 Screen A000 BIRD 3 2 Screen 2200 4 OK ...

Страница 59: ... OF DESIGN NAME How to call the screen 1 Select the overwriting of design name 2 Overwriting of design name Input of characters p 23 3 Completion GC02 Select the design to edit 1 Screen 2200 Screen A000 F R I E N D S 3 2 Screen 2000 FRIENDS Free Space ...

Страница 60: ...IGN DATA MANAGEMENT 53 4 DELETION OF MEMORY DESIGN How to call the screen 1 Select deletion of design 2 Confirm 3 Completion GC02 Selecting the design to delete 1 Screen 2200 Screen 2200 OK 2 Screen 2000 Free Space ...

Страница 61: ...HAPTER 6 DESIGN DATA MANAGEMENT 54 5 DELETION OF ALL DESIGNS How to call the screen 1 Select the deletion of all designs 2 Confirm 3 Completion GC02 1 Screen 2200 Screen 2200 OK 2 Screen 2000 Free Space ...

Страница 62: ...o be removed to prevent thread com ing off or thread breakage 2 Cleanup processing Applicable cleanup stitch lengths are 0 4 to 0 9 mm As this function searches a corre sponding stitch and makes the preceding and the succeeding stitches absorb it the design will be somehow changed 3 Completion GC02 Select the design to edit 1 Screen 2200 Screen 2200 2 3 0 7 Screen 2000 10699st Free Space ...

Страница 63: ...n code the machine will search data existing near for ward or backward of the function code to display Scroll Data by 10 stitches of forward backward will be displayed GC02 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 0 End return Register X data mode Y data mode Function mode Position of selection Data mode display Insertion of stitch Deletion of stitch 0 1 2 3 4 5 6 7 8 9...

Страница 64: ...LOW Low speed revolution HIGH High speed revolution JUMP Jump STOP Stop color change Stitch GC02 Select the design to edit 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 0 1 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 2 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 JUMP 3 Screen 8000 346 347 348 349 350 3...

Страница 65: ...0 0 will be inserted GC02 Select the design to edit 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 0 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 1 2 12 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 12 OK 3 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 0 12 12 0 6 15 9 5 5 5 0 2 11 0 ...

Страница 66: ...he following ones will be moved up GC02 Select the design to edit 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 0 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 1 2 12 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 12 OK 3 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 9 8 0 6 15 9 5 5 5 11 1 3 12 ...

Страница 67: ... code p 57 GC02 Select the design to edit 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 0 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 12 12 9 0 6 15 9 5 5 5 2 11 1 1 12 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 8 12 9 0 6 15 9 5 5 5 2 11 1 2 8 Screen 8000 0 1 2 3 4 5 6 7 8 9 0 12 1 11 11 11 11 8 12 9 0 6 15 9 5 5 5 7 11 1 7 3 4 Screen 8000 0 1 2 3 4 5 6 7 8 9...

Страница 68: ...SE 4274st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T G001 DOG 1233st T G006 CAR01 8976st G002 FLAG 879st T G003 HORSE 4274st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T Select Previous state Input to memory Page switching Deletion of design data Formatting of floppy disk G001 DOG 1233st T Free Space G006 CAR01 8976st G002 FLAG 879st T G003 HORSE 4274st T G004 STARS 568...

Страница 69: ...st T T G001 DOG 1233st T Screen 4000 G001 DOG 1233st T G006 CAR01 8976st G002 FLAG 879st T G003 HORSE 4274st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T 1 Free Space Screen 4000 G001 DOG 1233st T G006 CAR01 8976st G002 FLAG 879st T G003 HORSE 4274st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T Free Space 2 OK 3 Screen 4000 G001 DOG 1233st T G007 LILY 4401st G002 FLAG 879...

Страница 70: ...Y 4401st T T 1 Free Space BC1 Message The disk is not formatted Format the disk OK G001 DOG 1233st T G006 CAR01 8976st G002 FLAG 879st T G003 HORSE 4274st T G004 STARS 568st G005 MOON 10205st G007 LILY 4401st T T Free Space Screen 4000 Stop A Format 3 5inch FD Formatting is in progress Start S Close C Format 3 5inch FD 1 44MB 2DDIn case of media720KB ÇÝÉtÉHÅ É ÉbÉgÇµÇ Ç ÅB Start S Close C Stop A M...

Страница 71: ...CHAPTER 6 DESIGN DATA MANAGEMENT 64 ...

Страница 72: ...CHAPTER 7 MANUAL OPERATION 65 CHAPTER 7 MANUAL OPERATION GC03 Xa 43 2 Ya 276 1 ...

Страница 73: ...ding on models and specifications Thread trimming Trace Manual offset Design start position Frame origin memory Power resume Automatic lubrication option Table up down TEHX C multi head machine Sequin device raising Sequin device lowering GC03 Xa 43 2 Ya 276 1 Previous state Screen 1400 OK Stop Execute Xa 43 2 Ya 276 1 1400 Position coordinates of the frame ...

Страница 74: ...00 WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame GC03 Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 ...

Страница 75: ...98 Design start position The frame will move to start position of design WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame GC03 Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 ...

Страница 76: ...t is not possible to use jog remote control ler 3 Memorize the origin When the position of the origin is searched will switch to o When the origins of both axes are searched make the machine memorize the positions When the machine memorizes the origin the frame will return to the original position WARNING When performing this operation do not put your hands under the needle or on the machine table...

Страница 77: ...g turning off the power 2 Execute Execution of frame origin memory will cause the frame to move automatically to search the origin When the machine memorizes the origin the frame will return to the original position WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by t...

Страница 78: ...xes are searched make the machine memorize the positions When the machine memorizes the origin the frame will return to the position where the power was shut off WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame ATH Not to perform threa...

Страница 79: ...rame will return to the position where the power was shut off and power resume operation will finish WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame ATH Not to perform thread trimming ATH o To perform thread trimming FD11 Turning on t...

Страница 80: ...TION SYSTEM OPTION How to call the screen 1 Select automatic lubrication system It activates the automatic lubrication system to supply oil to the machine 2 Execute GC03 Xa 43 2 Ya 276 1 Screen 1400 1 Xa 43 2 Ya 276 1 Screen 1400 OK 2 Xa 43 2 Ya 276 1 ...

Страница 81: ...ll be dis played p 106 2 Up down operation Move up down the table using frame travel key It is not possible to use jog remote control ler 3 End WARNING When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame GC07 Xa 43 2 Ya 276 1 Screen 1400 1 Xa 43 ...

Страница 82: ... When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame GC03 Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 Screen 1400 2 1 OK Xa 43 2 Ya 276 1 ...

Страница 83: ...on of amount of moving stitches Every pressing of stop code searching will search the next stop code It is also possible to input the number of stitches by numerical keys Execution will perform frame back forward by the specified stitches CAUTION When performing this operation do not put your hands etc on the machine table Moving embroidery frame will cause you injured FD11 77 4028 The current sti...

Страница 84: ...olor change set the parameter 1 Auto Color Change to No When Yes is set needle bar will return to the original needle bar at start of embroidery even if performing manual color change p 81 1 Select the needle bar to change 2 Execute GC07 1 1 7 1 Previous state Execute The target needle bar number to change The needle bar number being used Needle bar number Color Change Screen 1200 1 1 1 Color Chan...

Страница 85: ...CHAPTER 7 MANUAL OPERATION 78 ...

Страница 86: ... Change AC 2 Auto Start AS 3 A S in the Same Color 4 A S after Auto Data Set 5 Main Shaft Inching 6 M Shaft Inching after ATH 7 Auto Jump mm 8 Jump Convert No Yes No Yes No Yes No Yes 0 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 No 4 0 9 9 No 1 2 3 4 5 6 7 8 9 Yes Yes No No 0 4 No 3 Yes ...

Страница 87: ...ice will display P4 P5 Pressing P5 twice will ADJ pressing ADJ twice will display INF 1 Auto Color Change AC 2 Auto Start AS 3 Auto Start in the Same Color 4 A S after Auto Data Set 5 Main Shaft Inching 6 M Shaft Inching after ATH 7 Auto Jump mm 8 Jump Convert No Yes No Yes No Yes No Yes 0 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 No 4 0 9 9 No 1 2 3 4 5 6 7 8 9 Yes Yes No No 0 4 No 3 Yes GC02 1 Auto Colo...

Страница 88: ... and after color change automatic start will be per formed It is possible to make setting when Yes is set to 2 Auto Start Yes Automatic start is performed No Automatic start is not performed Yes Yes No No 0 4 No 3 Yes No 1 Auto Color Change AC No Yes 2 Auto Start AS No Yes 3 A S in the Same Color No Yes 4 A S after Auto Data Set No Yes 5 Main Shaft Inching 0 1 2 3 4 5 6 7 8 9 6 M Shaft Inching aft...

Страница 89: ... the number of set times and more consecutively it converts the con secutive jump codes to frame stepping Frame stepping moves the frame with the main shaft kept stopping No does not make jump conversion It is not possible to convert automatic jump Yes Yes No No 0 4 No 3 No 1 9 1 Auto Color Change AC No Yes 2 Auto Start AS No Yes 3 A S in the Same Color No Yes 4 A S after Auto Data Set No Yes 5 Ma...

Страница 90: ...4 17 Under T Detection Unit 0 2 4 6 8 18 Under T D Step Ratio 40 50 60 70 80 19 ATH No Yes 20 Picker Timing Tail Length 340 359 0 60 deg When starting the machine after frame back make the machine stop at all head sewing start point Yes To stop No No to stop Yes No No No No 600 2 4 70 Yes 30 No 11 Frame Back All Head Sew No Yes 12 Overlap Frame Back No 1 2 3 4 5 6 7 8 9 13 Halt Frame Back No Yes 1...

Страница 91: ...0 Picker Timing Tail Length 340 359 0 60 deg It adjusts sensitivity of thread breakage detection When the setting value becomes bigger the sensitivity will become higher 40 50 60 70 80 No No No 600 2 4 70 Yes 30 70 11 Frame Back All Head Sew No Yes 12 Overlap Frame Back No 1 2 3 4 5 6 7 8 9 13 Halt Frame Back No Yes 15 Min Revolution rpm 250 700 16 Upper T Detection 0 1 2 3 4 17 Under T Detection ...

Страница 92: ...o 0 Yes 0 8 0 0 0 0 No Japanese 21 Select Under T Trimming mm 0 5 10 20 30 A 22 Return Stitches ATH 1 2 23 Tie Stitches No Yes 24 Tie Return Stitch Length mm 0 6 0 8 25 Preset Halt Stitch 0 999999 st 26 Preset Halt Data 0 99999 cm 27 Preset Halt Design 0 999 Designs 28 Preset Halt Lubrication 0 99 10000 st 29 Preset Halt Just before End Code No Yes 30 Language English Japnese Other Yes Select stit...

Страница 93: ...ed at stop of the machine 0 makes no stop It is effective when 36 Lubrication is set to No 0 99 10000st 0 Yes 0 8 0 0 0 0 No Japanese 21 Select Under T Trimming mm 0 5 10 20 30 A 22 Return Stitches ATH 1 2 23 Tie Stitches No Yes 24 Tie Return Stitch Length mm 0 6 0 8 25 Preset Halt Stitch 0 999999 st 26 Preset Halt Data 0 99999 cm 27 Preset Halt Design 0 999 Designs 28 Preset Halt Lubrication 0 99...

Страница 94: ...e origin at the end of embroidery Yes To move No Not to move Yes No Yes 1 0 0 Yes 200 250 No 0 No No No 31 F B F F Stitch Unit st 1 3 5 32 Satin Stitch Data to add mm 1 0 1 0 33 Auto Origin Return No Yes 34 Frame Travel Speed mm sec 100 200 35 Frame Start Timing Degree 230 240 250 260 36 Lubrication No Yes 37 Lubrication Cycle 0 9999 1000 st 38 Bobbin Changer No Yes 39 Sequin R mm No 5 6 7 8 9 10 ...

Страница 95: ...s equipped with the machine or not It is not displayed in TFHX C TFHX 2C and TEHX C Yes Equipped No Not equipped No 1 0 0 Yes 200 250 No 0 No No No 31 F B F F Stitch Unit st 1 3 5 32 Satin Stitch Data to add mm 1 0 1 0 33 Auto Origin Return No Yes 34 Frame Travel Speed mm sec 100 200 35 Frame Start Timing Degree 230 240 250 260 36 Lubrication No Yes 37 Lubrication Cycle 0 9999 1000 st 38 Bobbin Ch...

Страница 96: ... Backlash X Axis mm 0 5 0 5 50 Backlash Y Axis mm 0 5 0 5 Select whether cording device is equipped with the machine or not Yes Equipped No Not equipped Yes No No No Step1 No No 38400 No 0 0 0 0 41 Boring No Yes 42 Boring Step Step1 Step3 43 Cording No Yes 45 Network No Yes 46 Serial Speed bps 9600 19200 38400 48 Table Up Down No Yes 49 Backlash X Axis mm 0 5 0 5 50 Backlash Y Axis mm 0 5 0 5 It i...

Страница 97: ... Boring No Yes 42 Boring Step Step1 Step3 43 Cording No Yes 45 Network No Yes 46 Serial Speed bps 9600 19200 38400 48 Table Up Down No Yes 49 Backlash X Axis mm 0 5 0 5 50 Backlash Y Axis mm 0 5 0 5 Yes No It corrects mechanical error generated when movement of the X axis drive system reverses 0 does not make correction When correction is made 32 Satin Stitch Data to add will become invalid Backla...

Страница 98: ...eedle Position 54 PANEL Software Install No Yes 56 Stop at Lower D Point No Yes 57 Frame Travel Key 4 8 58 Adjust M Shaft Stop Position 5 5 Display the needle position 465 0 No No 4 0 51 Total Stitch Counter 0 52 Display of M Shaft Stop Position 53 Display of Needle Position 54 PANEL Software Install No Yes 56 Stop at Lower D Point No Yes 57 Frame Travel Key 4 8 58 Adjust M Shaft Stop Position 5 5...

Страница 99: ...Stop Position 53 Display of Needle Position 54 PANEL Software Install No Yes 56 Stop at Lower D Point No Yes 57 Frame Travel Key 4 8 58 Adjust M Shaft Stop Position 5 5 Perform adjustment when stop position of the main shaft is misaligned 0 0 No No 4 0 51 Total Stitch Counter 0 52 Display of M Shaft Stop Position 53 Display of Needle Position 54 PANEL Software Install No Yes 56 Stop at Lower D Poi...

Страница 100: ...not applied 1000 15 6 2C Auto No 61 Max Revolution rpm 500 1200 64 Number of Needles 3 6 9 12 15 18 65 Number of Heads 2 3 4r 4d 5 6 7 8 66 Model 2 2C L LC N NC 67 Frame Drive Mode Auto 210 69 CPU Software Version It is not applied 1000 15 6 2C Auto No 61 Max Revolution rpm 500 1200 64 Number of Needles 3 6 9 12 15 18 65 Number of Heads 2 3 4r 4d 5 6 7 8 66 Model 2 2C L LC N NC 67 Frame Drive Mode...

Страница 101: ...sual frame drive mode and type to reduce looping It is not possible to perform setting in Auto Usual frame drive mode 210 200 Frame drive mode to reduce loop ing 200 Max 850rpm Upper limit to low speed rpm550rpm 210 Max 800rpm Upper limit to low speed rpm450rpm Max 700rpm Auto 1000 15 6 2C Auto No 61 Max Revolution rpm 500 1200 64 Number of Needles 3 6 9 12 15 18 65 Number of Heads 2 3 4r 4d 5 6 7...

Страница 102: ...CHAPTER 9 OUTLINE OF FUNCTIONS 95 CHAPTER 9 OUTLINE OF FUNCTIONS GC02 ...

Страница 103: ...REVERSION It is possible to make reversion based on Y axis GC02 X 150 Y 180 Design start position When all of enlargement reduction rotation and mirror image reversion are set the data processing will have ranking of priority Enlargement reduction Example X 100 Y 50 45 rotation Mirror image reversion Original design data X 100 Y 50 Rotation 45 s Mirror image reversion Rotation 45 Design start posi...

Страница 104: ...eft illustra tion is minus direction X direction priority Y direction priority 4 5 6 1 2 3 2 4 6 1 3 5 GC02 Converted arrangement arranges and repeats the design as it is set as the initial setting in odd numbered times and design arranged by mirror rotation in even numbered times 2 4 6 1 3 5 X axis mirror image arrangement Y axis mirror image arrangement 180 rotated arrangement Design start posit...

Страница 105: ...position A B A GC07 When there is no middle position C the frame will move directly to the offset start position D This function moves the embroidery frame forward automatically at the end posi tion of design 2 The machine will stop at the end position of design B to perform thread trimming and the embroidery frame will move to the offset start position D through the middle position C A Design sta...

Страница 106: ...Condition Offsetting at automatic color change is set automatic offset is set Yes is set to Automatic color change AC automatic start AS and ATH of parameter B A Middle position B Color change point C Offset start position C When there is no middle position A the frame will move directly to the offset start position C B C A When there is no middle position A the frame will move directly to the fre...

Страница 107: ...istance b Stitch width c 1 2 of the setting value GC02 This function makes the frame move along the outer circumference of the design that has been set Trace makes the frame move to each apex of the outer circumference of the design as if a rubber ring was hanged at each apex When there is an offset position the frame will move to offset start position Offset start position Middle position 1 2 3 4...

Страница 108: ...CHAPTER 10 ELECTRO COMPONENT PARTS 101 CHAPTER 10 ELECTRO COMPONENT PARTS GC02 ...

Страница 109: ...e the machine to mal function 1 Y axis driver Driver card 3 pieces LED on each card 2 X axis driver Driver card 3 pieces LED on each card 3 LED A lamp that indicates condition of the driver Lights in green Excitation ON normal Lights in orange Excitation OFF Lights in red Abnormal overcurrent 4 Driver CPU card for Y axis driver 5 Driver CPU card for X axis driver 6 Power supply card 5 V 7 Power su...

Страница 110: ... screws 1 6 spots and take out the front cover 2 of the power supply driver box Remove the connector 3 of the fan motor located at the box cover 2 Short connector Slide the position of the short connector CN31A 4 for re insertion WARNING To prevent electric shock be sure to turn off the primary power supply Turn off the power switch before turning off the primary power supply CAUTION Regarding sta...

Страница 111: ...o not change setting of the DIP switch 1 DIP switch SW1 2 FDD 3 Backlight inverter 4 CPU E card 5 Touch panel cable extension card 6 Frame travel switch card 7 RISC card 8 Touch panel 9 Regulator card GC02 4 2 5 3 7 8 Rear view 9 6 1 OFF ON 1 2 3 4 DIP switch SW1 ...

Страница 112: ...CHAPTER 11 TROUBLESHOOTING 105 CHAPTER 11 TROUBLESHOOTING GC02 228 ...

Страница 113: ...e the frame to the rearmost 251 Lubrication pump oil is insufficient Supply oil to the tank 281 The target needle position is not detected even after 15 seconds after start of color change Return the needle position to make the correct display Check or replace the potentiometer needle position sensor 291 The machine detected thread breakage Check upper and under threads Tension base card is bad Re...

Страница 114: ...position sensor 383 There was no needle position signal during rotation of the main shaft Check the potentiometer needle position sensor 3A1 There is abnormality in thread trimming driver Check the joint card 3A6 ATH knife retractable position has become nonuni form Check the position of ATH movable knife 3A8 Error signal of thread holding driver was detected Replace the head card 3B1 No input sig...

Страница 115: ...e machine 1B2 Stop due to a stop code 1B3 Stop due to stop code 1 1B4 Stop due to thread trimming code 1B6 Stop due to an automatic free setting offset code 1C1 Stop due to the bar switch stop switch Perform start operation or frame back forward opera tion 1C2 Stop by manual ATH or operation of needle bar 1D1 Stop at the start of all head embroidery due to the stop setting Start the machine and co...

Страница 116: ...peration panel Jump error Incorrect positioning of parts related to needle bar drive system Adjust the attaching position of the needle bar reciprocator set with the upper dead point stopper Design displaced Incorrect positioning of frame drive belt Adjust the belt tension Malfunctioning of frame drive system Replace adjust the parts Overall frame weight is excessive Lower the r p m of the main sh...

Страница 117: ...TROUBLE OCCURRED This work cuts off head where trouble occurred as a temporary measure Procedure of works 1 Remove the tension base cover 1 2 Remove the connector 3 from the tension base card 2 3 Connect the accessory jumper connector to the connector 3 1 2 3 3 4 ...

Страница 118: ...CHAPTER 12 MAINTENANCE 111 CHAPTER 12 MAINTENANCE GC02 ...

Страница 119: ... which were removed for maintenance operation CAUTION Perform daily maintenance in the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily maintenance instructions can be judged not covered by guarantee If the machine is not used for a long period turn the power switch ON in regular intervals Although e...

Страница 120: ...intenance operation attach all covers etc which were removed for maintenance operation CAUTION If the slits of the power supply driver box and or the filter of the main shaft motor is clogged temperature inside the boxes or the main shaft motor increases which could cause malfunctioning of the machine Clean the slits and filters at the specified intervals Cleaning area Cleaning cycle 1 Case linear...

Страница 121: ...n use only Tajima s genuine SF oil or equivalent 150 spindle oil ISO viscosity grade VG18 Lubrication Points Lubricating Cycle 1 Rail section of rotary hook Every 3 to 4 hours of operation 2 Needle bar Perform lubrication from the slit section of top cover 3 Needle bar drive shaft 4 Inside the arm 5 Felt packing 6 Presser foot reciprocator wick Once week 7 Inside of cylinder bed rear Once 2 to 3 w...

Страница 122: ...he recommended goods mineral oil based lithium grease or equivalent Greasing spot Greasing cycle 1 Presser foot cam 2 Take up lever drive cam 3 Roller of take up lever 4 Bevel gear Once 3 months 5 Case linear section 6 X Y drive system Once 6 months 6 7 2 4 Regarding models with the filling opening for grease 7 fill grease from the filling opening 7 using greasing gun etc 5 3 1 4 4 TEHX C TFHX C T...

Страница 123: ...hen performing the repairs of the machine Before starting the work be sure to disconnect the primary power supply to the machine Before disconnecting the primary power supply turn OFF the power switch Even if the primary power supply is turned off some circuits are still charged Wait 4 minutes until these circuits are completely discharged and then start the work If the machine needs repairs the r...

Страница 124: ...TERMINOLOGY TERMINOLOGY FD11 ...

Страница 125: ...AME A kind of embroidery frames It holds cut cloth material of some extent of size to be stretched BORING DEVICE A device that makes hole s on the cloth material by knife attached to the needle bar to add values to embroidery BUFFER BUFFER MEMORY Buffer memory media to smooth input output of data CAP FRAME A kind of embroidery frames for embroidery on cap There are two types of cap frame One is wi...

Страница 126: ... DSW The abbreviation of Dual in Package Switch Refer to the DIP switch EMBROIDERY FRAME A general term of frames that hold material to be embroidered such as cloth leather etc END CODE There are the code that indicates the end point of embroidery end code 2 and the code that indicates the pause in designs to be repeated end code 1 EXCITATION To generate magnetic power by sending electric current ...

Страница 127: ...ation of Intelligent Machine Management 2 card It mainly controls movements of the machine INCHING Very slow rotation of the main shaft when the machine starts or before it stops JUMP Not to activate needle bar by cutting off the driving force from needle bar driving mechanism It is possible to generate a longer stitch than the maximum length of one stitch 12 7 mm by jumping during operation When ...

Страница 128: ...t NUMERICAL KEYS Numerical keys of 0 to 9 OFFSET START POSITION A free setting position that makes the embroidery frame wait temporarily in offset setting ORIGIN The position where start or frame forward was made at the beginning after data set When automatic free setting offset is set the offset start position will become the start position PMD The abbreviation of Pulse Motor Driver The controlle...

Страница 129: ...on X or Y data at the same time TAJIMA TWO WAY NETWORK SYSTEM System that performs centralized control of plural machines using a personal computer It can transmit design data or receive running condition of each machine TAPE CODE Data type code format for data input THE NUMBER OF STITCHES The number of needle sticks when embroidering TUBULAR GOODS FRAME A kind of embroidery frames It mainly holds...

Страница 130: ...he embroidery frame move to right and left directions against the front of the embroidery machine Y DATA The data that makes the embroidery frame move front rear direction Y direction by the Y axis drive system The value displayed as Y data indicates movement amount mm and the symbol indicates movement direction front rear Y AXIS DRIVE SYSTEM The drive system that makes the embroidery frame move t...

Страница 131: ...TERMINOLOGY ...

Страница 132: ...ELECTRO RELATIVE DRAWING ELECTRO RELATIVE DRAWING GC02 ...

Страница 133: ...TH card TFHX C L spec M C TFHX L spec M C Power supply driver box Emergency stop switch Touch panel CPU E card RISC card Inverter X axis motor Start switch Stop switch ATH solenoid Thread trimming solenoid Joint card I F card B Head card I F card A ATH card X axis motor Bar switch box Main shaft motor Y axis motor Potentiometer Color change motor Potentiometer Color change motor Tension base card ...

Страница 134: ...r Main shaft motor Surge Inverter CN3 Brake resistor Line noise Filter Terminal protector Noise Filter Power Emergency stop switch In case of single phase 26V 26V 26V 26V Breaker Electro component parts box 1 M C that is not under thread trimming retractable ATH spec and 6 or less head M C 2 To be added according to the number of heads 4 head M C 1 piece 6 head M C 2 pieces 8 head M C 3 pieces 3 3...

Страница 135: ...rd B Head card I F card A ATH card TFHX C TFHX Start switch Stop switch Power supply driver box Emergency stop switch Touch panel CPU E card RISC card Inverter X axis motor Y axis motor Start switch Stop switch ATH solenoid Thread trimming solenoid Joint card I F card B Head card I F card A ATH card Main shaft motor Main shaft motor Potentiometer Color change motor Tension base card Tension base c...

Страница 136: ... resistor Line noise filter 3 Terminal protector Noise filter Power Emergency stop Switch In case of single phase 26V 26V 26V 26V Breaker Electro component parts box Upper thread Upper thread Upper thread Tension base Thread holding motor Jump motor Tension base Jump motor Thread holding motor Tension base card Thread holding motor Jump motor Tension base card Jump motor Thread holding motor CN1 U...

Страница 137: ...tch Table up down unit Emergency stop switch Color change motor Touch panel Inverter Stop switch Tension base card CPU E card RISC card X axis motor Y axis motor Joint card Head card I F card A ATH card Main shaft motor TEHX C I F card B ATH motor Potentiometer GC02 ...

Страница 138: ...pieces 14 head M C 3 pieces 16 head M C 4 pieces 18 head M C 5 pieces 20 head M C 6 pieces 5 3 phase M C and Standard M C M spec M C of single phase Upper thread Upper thread Upper Upper thread Upper thread Upper thread Upper thread Tension base Thread holding motor Jump motor Tension base Jump motor Thread holding motor Tension base Thread holding Jump motor Tension base Jump motor Thread holding...

Страница 139: ...ELECTRO RELATIVE DRAWING ...

Страница 140: ...manual without our permission is prohibited Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 Fax 568 33 1191 Distributed by Tajima Industries Ltd 19 22 Shirakabe 3 chome Higashi ku Nagoya 461 0011 Japan Telephone 52 932 3444 Fax 52 932 2457 Authorized Distributor ...

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