Tajfun RCA 480 JOY, Руководство по эксплуатации

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7.2. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
The machine does not react to the main
control handle or other control handle
commands.
The power cable is not connected. Connect the cable to the tractor outlet.
The power cable is connected; however,
there is no voltage on the socket or the
polarity of the socket is incorrect.
Switch on the tractor lights, check the fuses
(inside the machine’s and tractor’s distribution
board) and the polarity.
The RESET button was not engaged.
Before every start-up or after opening the
protection cover push the RESET button to
restore all the machine functions.
Excessive machine vibrations.
Improper tractor and machine position is
causing vibrations of the PTO shaft.
Reconnect the tractor and the machine
according to the instructions.
Worn out PTO shaft. Check and replace the PTO shaft, if necessary.
Overheating of the machine.
Low level of the oil. Top with oil of suitable quality.
Spent hydraulic oil.
Check the oil quality and replace the oil, if
necessary.
The oil filter is clogged and the filter gauge is
in the red zone when the oil is warm.
Replace the oil filter cartridge.
The PTO shaft rotational speed is too high
resulting in increased flow and loss, which
causes the heating of the oil.
Verify that the PTO shaft rotational speed is
between 400 to 430 RPM.
The splitting cylinder cannot fully return
to the home position due to the excessive
accumulation of sawdust and wood particles
behind the cylinder. This is also indicated by
increased pressure when idling.
Lift the splitting cylinder cover and clean the wood
residues. Afterwards regularly clean the area under
the machine.
Overheating and loss of splitting force can
result leakage inside the splitting cylinder.
Service may be required.
No hydraulic components is functioning
and the valve indicator lights turn on when
you move the main control handle.
The connection between the angle
multiplication gear and the hydraulic pump
was terminated.
Replace the sprocket that connects the
multiplication gear and the pump (service).
The machine is loud.
The PTO shaft rotational speed is too high.
Verify that the PTO shaft rotational speed is
between 400 to 430 RPM.
Low level of the multiplication gear oil. Check the oil level and top it, if necessary.
The PTO shaft with an in-built clutch is loud.
We advise against using PTO shafts with clutches,
since they can damage the drive parts. Use the
regular PTO shaft or PTO shaft with two wide-
angle joints.
Improper positioning of the tractor and
machine is causing vibrations.
Reconnect the tractor and the machine according
to the instructions.
The PTO shaft is not lubricated.
Lubricate the PTO shaft in accordance with the
instructions.
The discharge conveyor belt is not operating.
The RESET button was not engaged prior to
start-up.
Before every start-up or after opening the
protection cover push the green RESET button to
restore all the machine functions.
Conveyor belt speed regulator is set in a
minimum value.
Set the regulator to a higher value.
The gear cylinder is rotating and the belt is at a
standstill due to lack of tension.
The conveyor valve must be completely tightened
to prevent oil leakage from the cylinder, which is
tensioning the belt.
A piece of wood is mechanically blocking the
rotation.
Remove the foreign body and regularly clean the
area under the gear cylinder.
The in-feed conveyor belt is not operating
or is slipping, and the gauge reads the
pressure of 90 - 100 bars.
The hydraulic pipes for driving the log loader
cylinders are improperly connected and the oil
flow is blocked.
Check the pipe joints and push in the couplings
sufficiently.
The log loader is not attached and the quick
couplings behind the table are free.
Turn the valve above the hydraulic system cover
(See chapter: Additional equipment setup)
.
The cylinder is slipping across the belt, which is
not sufficiently tensioned.
Tension the belt.
The log is too heavy and is getting stuck. Cut the log to shorter pieces.
The belt is pulled to one direction.
Applicable to both the in-feed and the
discharge conveyors.
Improper setting of the driven cylinders.
Set the driven cylinder to allow the conveyor belt
to run in the center.
Leakage of the hydraulic cylinder.
The seal is damaged. Replace the seal (service).
The piston rod is damaged. Replace the cylinder (service).