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M2259-00-200-812

Encrypted Radio Programming and Service Manual

Programming and
Service Manual

Tait Encrypted

TOP and T2000 Radios

June 2004

M2259-00-200-812

Web: www.taitworld.com/

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Страница 1: ...ramming and Service Manual Programming and Service Manual Tait Encrypted TOP and T2000 Radios June 2004 Tait Electronics Limited Corporate HQ PO Box 1645 Christchurch New Zealand Tel 64 3 358 3399 Fax...

Страница 2: ...2 M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 3: ...to Tait Custom Integration TCI International Sales and Distribution Tait Electronics Ltd P O Box 1645 Christchurch New Zealand Updating Equipment And Manuals In the interests of improving performance...

Страница 4: ...4 About This Manual M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 5: ...the Encryption Module 20 4 5 TOP Encryption Upgrade Flex PCB Information 21 4 6 Encryption Enabled TOP Operating Instructions 37 4 7 TOP Fault Finding 38 4 8 Fitting the TOP Encryption Upgrade Flex 39...

Страница 6: ...uit Operation 79 7 2 Programming a Midian Encryption Module Hardwired 79 7 3 Direct Programming a TVS2 Tait Module in a TOP radio 81 7 4 TVS2 Tait Factory Default Settings 82 7 5 VPU12 Tait Factory De...

Страница 7: ...ols the radio PTT and either during normal operation or while programming can cause the radio to transmit Always provide protection for test equipment such as RF signal generators so they cannot be da...

Страница 8: ...8 Service Information M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 9: ...ryption Upgrade Flex PCB IPN 228 22593 0X for fitting into a T2000 radio used for OTAR programming See Transcrypt Programming section on page 69 Note Dedicated direct programming cables are available...

Страница 10: ...to most radio models but this should first be verified by providing the serial numbers to a Tait Service Centre for confirmation T2000 Radios The T2000 Encryption Upgrade Flex PCBs described in this m...

Страница 11: ...e for radios equipped with Midian modules 005 00022 XX PROG ENCRYPT TRANSC TR30 3060 Note this option available in USA only Programmer and software for radios equipped with Transcrypt modules service...

Страница 12: ...12 Introduction M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 13: ...ncryption enabled radio will always decode encrypted communication from any radio with compatible modules and settings When modules or settings are incompatible communication is reduced to unintelligi...

Страница 14: ...Features available in a Tait Encryption enabled radio are not necessarily the full list of features specified by the module manufacturer The system designer should confirm that the system meets user...

Страница 15: ...programmable control of the number of user accessible codes display of the accessory triangle indicating when transmitting or receiving encrypted signals Transcrypt modules or if the encryption state...

Страница 16: ...ow Module pull up to 5V Code select 8 I P CS8 10 Active Low Module pull up to 5V Code select 4 I P CS4 11 Active Low Module pull up to 5V Code select 2 I P CS2 12 Active Low Module pull up to 5V Code...

Страница 17: ...ication the calibration application Encryption flex fitted to the TOP radio The flex is available in the TOPA EA 001 Encryption Upgrade Kit Instructions for fitting begin on page 17 Back up Radio Data...

Страница 18: ...er between 1 and 16 2 In the Key Settings form choose a function key to assign to Encryption On Off and another for Encryption Code Select The available function keys are Function Key 1 long or short...

Страница 19: ...only However the TVS2 supports direct programming of all programmable functions Refer to the following manuals for detailed programming instructions Midian Programming instructions Midian Module Manu...

Страница 20: ...section on page 69 or the Midian Programming section on page 79 depending upon the origin of the encryption module With encryption off Check normal power up of the radio with the normal display messag...

Страница 21: ...HOLE OFF BD WIRE CONN P18 I O PAD HOLE OFF BD WIRE CONN P19 I O PAD HOLE OFF BD WIRE CONN P20 I O PAD HOLE OFF BD WIRE CONN P21 I O PAD HOLE OFF BD WIRE CONN P22 I O PAD HOLE OFF BD WIRE CONN P24 I O...

Страница 22: ...22 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 23: ...L Encrypted Radio Programming and Service Manual PCB Layout top side IPN 228 22592 06A 228 22592 06 C1 C2 C3 D1 IC1 LINK1 LINK2 LINK3 LINK4 LINK5 LINK6 LINK7 LINK8 P1 P10 P11 P12 P13 P18 P19 P2 P20 P2...

Страница 24: ...24 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 25: ...lopment Not fitted 3 Encryption indicator output Fitted pads 1 2 4 Future development Not fitted 5 Future development Not fitted 6 Link audio through flex Fitted only if no module factory fitted 7 Lin...

Страница 26: ...26 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 27: ...RX LINE OUT I OPAD P18 TX SC I OPAD P6 VOL WIPER I OPAD P5 VOL MAX I OPAD LINK3 LINK 1 2 3 IC1 74AHC595 DS 14 SH_CP 11 ST_CP 12 13 OE 10 MR 8 GND 16 VCC 15 Q0 1 Q1 2 Q2 3 Q3 4 Q4 5 Q5 6 Q6 7 Q7 9 Q7 C...

Страница 28: ...28 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 29: ...LEXI BRD 1MM SPAN R2 036 14470 10 RES 4K7 1 R4 036 15470 10 RES 47K 1 R5 036 15100 10 RES 10K 1 R6 036 15100 10 RES 10K 1 R7 036 10000 00 RES ZERO OHM 5 R8 036 15100 10 RES 10K 1 R9 036 15100 10 RES 1...

Страница 30: ...30 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 31: ...rypted Radio Programming and Service Manual PCB Layout top side only IPN 228 22592 07A C1 C2 C3 D1 IC1 LINK2 LINK3 LINK4 LINK5 LINK7 P1 P11 P12 P13 P18 P19 P2 P20 P21 P22 P24 P25 P27 P28 P4 P5 P6 P7 P...

Страница 32: ...32 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 33: ...lpful regarding link settings Not required for Midian modules Link Purpose Setting 1 Not assigned 2 Alarm output Future development 3 Indicator output to LED Not normally used 4 Rx Squelch Future deve...

Страница 34: ...34 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 35: ...M2259 00 200 812 Tait Orca Portable TOP Encryption 35 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram page 1 of 1 IPN 228 22592 07A...

Страница 36: ...36 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 37: ...y Encryption On Off Indicator Midian only Note If your radio has no display the LED indicates encryption status F2 Menu ENCRYPT SETTINGS Short press to toggle Select Encryption Code Long press Menu Sh...

Страница 38: ...odules only Module may be programmed with the wrong programmer with a different Master code Reprogram with correct programmer will need a Force Download Refer to Transcrypt Manual Module acknowledges...

Страница 39: ...everal seconds then comes right Transcrypt modules only System delay may be set too short Radio may have economy mode enabled Reprogram module or consider if CTCSS can be removed from some parts of ra...

Страница 40: ...undo screw and remove PCB from chassis 2 Remove component C572 using hot air gun and tweezers 3 Remove component Q532 using hot air gun and tweezers 4 Remove component R356 using hot air gun and twee...

Страница 41: ...cate can with large hole cut as shown 2 If no large hole in can cut carefully with sidecutters where shown and turn edges in 3 Remove capacitor C567 using hot air gun and tweezers 4 Remove component R...

Страница 42: ...locking tabs closed 3 Solder two flex pads to the position vacated by C572 4 Ensure flex fits exactly to corner of can with the edge clear of the PA can tag 5 Solder flex to cans holding soldering ir...

Страница 43: ...e then holding flex in place with tweezers solder flex pads to the pads vacated by C567 3 Solder flex to can holding soldering iron to each point for at least three seconds to ensure permanent join 4...

Страница 44: ...B back into chassis 1 Slide PCB back into chassis carefully aligning the chassis Auxiliary Connector Flex into the PCB top side 2 Replace the screw through the can where shown 3 Replace the washers nu...

Страница 45: ...the Orca PCB 1 Fit flexiloom firmly into module s flex edge connector 2 With main RF shield beside PCB as shown fit flex into RF shield flex edge connector Note There is no flex edge connector in the...

Страница 46: ...46 Tait Orca Portable TOP Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 47: ...ware only addition to the radio It offers user control of Encryption state On or Off by the Aux key or a Function key programmed as Aux encryption state indicated by lighting the Green LED on the Aux...

Страница 48: ...rogramming the programming radio and the target radio are oriented differently eg one laying down one upright Function Mode Name Pin Module T2000 Power Supply V 1 5V regulated Reset I P RS 2 Active lo...

Страница 49: ...t audio are functioning using a service instrument or another radio on the same channel With encryption on Check that receive and transmit audio are functioning using another T2000 or TOP radio with t...

Страница 50: ...50 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 51: ...5 NPO 50V C2 015 23150 01 CAP 150P 5 NPO 50V C3 015 23150 01 CAP 150P 5 NPO 50V C4 015 23150 01 CAP 150P 5 NPO 50V C5 015 23150 01 CAP 150P 5 NPO 50V C6 015 23150 01 CAP 150P 5 NPO 50V C7 015 23150 01...

Страница 52: ...52 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 53: ...crypted Radio Programming and Service Manual PCB Layout top side IPN 228 22593 01A PCB Layout bottom side IPN 228 22593 01A P3 P4 P5 P7 P8 P9 5 6 2 4 3 C1 C2 C3 C4 C5 C6 C7 C8 IC1 LK1 LK2 LK3 LK4 LK5...

Страница 54: ...54 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 55: ...M2259 00 200 812 T2000 Radio Encryption 55 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram page 1 of 1 IPN 228 22593 01A...

Страница 56: ...56 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 57: ...K 2 SMD PADS 0 05 SPAC LK4 SOLDER LINK SOLDER LINK 2 SMD PADS 0 05 SPAC LK5 SOLDER LINK SOLDER LINK 2 SMD PADS 0 05 SPAC LK6 SOLDER LINK SOLDER LINK WITH TWO SMD PADS 0 05 SPAC LK7 LINK 0805 SP 0805 C...

Страница 58: ...58 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 59: ...M2259 00 200 812 T2000 Radio Encryption 59 Copyright TEL Encrypted Radio Programming and Service Manual PCB Layout Top Side IPN 228 22593 02A PCB Layout Bottom Side IPN 228 22593 02A...

Страница 60: ...60 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 61: ...M2259 00 200 812 T2000 Radio Encryption 61 Copyright TEL Encrypted Radio Programming and Service Manual Circuit Diagram IPN 228 22593 02A page 1 of 1...

Страница 62: ...62 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 63: ...n Enabled T2000 radios only They should be used in conjunction with the T2000 User s Guide issued with the radio Conventional Radios eg T2010II T2015II T2020II Turn encryption on and off by pressing t...

Страница 64: ...commands Transcrypt modules only Module programmed with wrong programmer and different Master code Reprogram with correct programmer will need a Force Download See Transcrypt Manual Module acknowledg...

Страница 65: ...m radio cavity do not unplug ribbon cables Prepare Flex 1 Use scissors to trim flex where shown Note Removing these parts will not affect encryption function The parts removed are required for the T20...

Страница 66: ...o Programming and Service Manual Copyright TEL Fit flex 1 Lay flex onto Logic PCB as shown and solder P2 to Logic PCB S14 pad 6 2 Gently fold flex up into position shown and plug SK1 into Logic PCB so...

Страница 67: ...tation for module link settings 1 Place Encryption module IC side up into radio chassis where shown 2 Use two screws provided to screw module to radio where shown 3 Fold Logic PCB back into radio chas...

Страница 68: ...68 T2000 Radio Encryption M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 69: ...target radio are oriented differently eg one laying down one upright one radio is set to High Power Refer to the OTAR Programmer and Module manuals for features which are programmable what values the...

Страница 70: ...he PC 2 The RS232 cable carries data to the Programming modem 3 The modem encodes this data to a sequence of audio tones using PSK signalling 4 The OTAR lead applies these audio tones to the programmi...

Страница 71: ...minal screen 2 Check the radio acknowledges an Annn call by returning the message confirmation AK nnnn xx on the PCB 3 Enter programming commands as in programmer manual for such things as system dela...

Страница 72: ...r a TOP OTAR Transmitter radio as described above on the right radio channel plus the 219 02841 0X cable from the kit A TR30 3060 or TR30 3061 Transcrypt programmer OTAR Programming Test 1 Set the rad...

Страница 73: ...iefly transmit 4 Enter a programming commands to change a register in the module eg B 1234 LE to set the Late entry time in module with ESN 1234 to the current programmer value 5 Check the radio retur...

Страница 74: ...yption Direct Programming Cable See page 76 6 11 1 TOP Encryption OTAR Programming Cables Two TOP Programming Cables are included in the OTAR Service and Programming Kit They can connect a TOP program...

Страница 75: ...requires power pack pin 1 Rx In Rx Det AF dc block in lead 0 5V p p pin 8 Green pin 5 Qty IPN Description 1 OPA AA 00XG T ORCA ACC CONN SMT ASSY 1 303 20067 01 LOK SPRING RELEASE 1 345 00020 09 SCRW...

Страница 76: ...in 1 Qty IPN Description 2 019 06100 00 CAP MONO CER 100N 20 50VX7R 500mm 205 00010 47 CBL 6WAY 24AWG 7 0 2MM FS DW 1 240 00020 55 PLG 15W DRNG 105 DEG PNL MTG 1 240 06010 18 CONN 15W HOOD CVR DRNG MD...

Страница 77: ...gnal Sense Level T2000 Wire TR30 306X PTT PTT Active low pin 1 Grey pin 9 Ground GND pin 2 Brown pin 11 Tx Out Tx Line in 1V p p pin 3 Yellow pin 15 13V8 13V8 programmer powered from radio pin 6 Red p...

Страница 78: ...78 Transcrypt Programming M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL...

Страница 79: ...Encryption Module can be remotely programmed to change encryption code Contact your Tait Service Centre for more information TVS2 Tait Direct Programming TOP radios only A TOP radio with Midian TVS2 T...

Страница 80: ...e Midian programming cable according to the diagram below first solder a short length of wire to the indicated pads then attach the cable clip to it 3 6 9 PQRS WXYZ STAT Ch Fn T2000II T2020II Power Su...

Страница 81: ...dio and kept in a secure place Security Codes When programming a Midian module it is strongly recommended that you use the manufacturer s default security codes See the Midian programming manual for m...

Страница 82: ...odule programming interface and factory default settings For information regarding module programming codes and programming configuration for your system see the Midian Programming Manual Encode Decod...

Страница 83: ...M2259 00 200 812 Midian Programming 83 Copyright TEL Encrypted Radio Programming and Service Manual Security Keys Tab Scrambler Tab Input Output Tab...

Страница 84: ...84 Midian Programming M2259 00 200 812 Encrypted Radio Programming and Service Manual Copyright TEL Advanced Tab Miscellaneous Tab...

Страница 85: ...eck that receive and transmit audio are functioning using a service instrument or another radio on the same channel With encryption on Check that receive and transmit audio are functioning using anoth...

Страница 86: ...the end with the black green and yellow wired clips Parts List KL3 RJ11 Function Wire Acc PCB TOP Signal TOP Tx Data pin 4 Input to Module Green pad 14 Sense 1 pin 7 Rx Data pin 5 Output from Module Y...

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