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Please Note: Additional troubleshooting & service
information appears in your separate Tactik winch
Installation Booklet.

Quick Reference Winch Troubleshooting Guide

Symptom

Possible Cause

Suggested Remedy

7HENWINCH

CONTROLIS

ACTIVATEDTHE

WINCHOPERATES

only in one

DIRECTION

Remote control switch is
damaged.

Check remote control switch and it's cable.
Check all connections and replace if
necessary.

7INCHDOESNOT

HOLDALOAD

Ground and power cables
are loosely connected to
battery or winch terminal.

Be sure connections are clean and tight.

Battery is not fully
charged.

Charge the battery.

Battery is inadequate or
defective.

Replace battery with 650 cold cranking amp
rating or greater.

Battery terminals are
corroded.

Clean battery terminals.

Solenoid thermo relay
wire is faulty.

Be sure connections are clean and tight.

One of the solenoids
inside the control pack is
stuck or damaged.

Replace solenoid module.

Vehicle not running.

Start vehicle and keep it running while
operating the winch.

Winch line is spooled onto
the winch drum in the
wrong direction.

Winch line must exit from the bottom of the
drum. Respool in the proper direction.

Load exceeds the winch
rating.

Do NOT exceed the line pull rating shown in
the ID label on the winch motor. Refer to the
winch operators manual for correct rating.

Brake inside the

FOXWFK

badly worn or broken.

Replace entire

FOXWFK

assembly.

"ENTDRUMSIDEÛANGE

Replace drum.

7INCHLINEHAS

DIFÚCULTYSPOOLING

OFFTHEWINCH

DRUMBYHAND

Worn drum bearing
surfaces.

Replace motor end and clutch ends.

Free Spool clutch is
damaged.

Remove and inspect gear carrier assembly.
Inspect output gear, intermediate gear,
input gear, sun gear ring and gear ring

OUTPUT2EMOVEBURRSWITHÚLE

Winch is not mounted
correctly or square on the
winch plate.

Check mounting hole measurements for
consistency and squareness. Be sure that

MOUNTINGSURFACEISÛATANDMOUNTINGBOLTS

are tight.

Internal corrosion on ring
gear.

Dissassemble gear assembly, inspect for
damage, clean and grease or replace worn
or damaged parts.

TACTIK_WINCH_USER_.indd 23

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Содержание T10

Страница 1: ...7 7 ZZZ WDFWLN FRP 5 76 5 6 59 Self Recovery Winch Operator s Guide Instruction and Operation Manual TACTIK_WINCH_USER_ indd 1 TACTIK_WINCH_USER_ indd 1 12 8 21 11 22 AM 12 8 21 11 22 AM...

Страница 2: ...WINCHING By observing the techniques and cautions of this manual you will gain the know how to make a safe and successful off road vehicle recovery The satisfaction of getting UN STUCK FROM A STICKY...

Страница 3: ...ance 20 Synthetic Winch Line Care 21 Troubleshooting 22 23 Section II Tactik Winching Guide Winching Guide Introduction 24 Part 1 Before you use your Winch Prepare winch line before you use your winch...

Страница 4: ...34 36 Anchoring to a live tree 36 Anchoring to a dead tree rock or stump 36 Anchoring to another vehicle 36 Steps 6 11 Setting up the pull 36 38 Part 4 Engaging your Winch for the pull Steps 12 16 39...

Страница 5: ...attention is required to this instruction or operation but does not generally relate to personal injury Damage to product or other property may result if you don t follow instructions Read the Instruc...

Страница 6: ...ys Wear Leather Gloves Always Use Supplied Hook Strap Properly Seat Load in Throat of Hook Do Not Move People Never Wind Rope Over Top of Drum Sharp Edge Hazard Hand Piercing Cutting Hazard Fire and B...

Страница 7: ...PARTS ENTANGLEMENT HAZARDS Failure to observe these instructions could lead to serious injury or death ALWAYS ensure hook latch is closed and not supporting load NEVER apply load to hook tip or latch...

Страница 8: ...ves when handling winch rope to avoid injury from burrs NEVER use winch or winch rope for towing Shock loads can damage overload and break rope NEVER use a winch to secure a load NEVER operate this wi...

Страница 9: ...uces chances of binding which can damage the rope Winching Safety ALWAYS ensure the clutch is fully engaged or disengaged ALWAYS inspect winch rope hook and slings before operating winch Frayed cut or...

Страница 10: ...anchor point Always take time to use appropriate rigging techniques for a winch pull NEVER touch winch rope or hook while someone else is at the control switch or during winching operation NEVER enga...

Страница 11: ...could come loose from the drum as the rope attachment to the drum is not designed to hold a load NEVER use winch as a hoist or to suspend a load ALWAYS be certain anchor will withstand load use approp...

Страница 12: ...winch use CHEMICAL AND FIRE HAZARDS ALWAYS remove jewelry and wear eye protection NEVER route electrical cables across sharp edges Never route electrical cables near parts that get hot NEVER route el...

Страница 13: ...k brake lines electrical wires etc when drilling ALWAYS consult installation manual for proper wiring details ALWAYS insulate and protect all exposed wiring and electrical terminals CUT AND BURN INJUR...

Страница 14: ...in when installing freespooling rigging servicing or when the winch is not being used ALWAYS avoid side pulls which can pile up winch line at one end of the drum This can damage the winch line or winc...

Страница 15: ...the operator can move forward to utilize this powerful and reliable piece of equipment to enhance the off road experience In the next section of this guide we will illustrate the primary components an...

Страница 16: ...rlead The end of the steel cable attaches to the Clevis Hook Steel winch cables must always be neatly re wrapped 3 Safety Latch The safety latch is a spring loaded mechanism to assist in keeping riggi...

Страница 17: ...e allows manual engagement disengagement from the gear train Clutch must be fully engaged or in free spool Never attempt to shift lever when cable under load see WARNINGS section 8 Solenoid Pack The s...

Страница 18: ...arge state Clutch Operation There are two positions of the clutch handle The clutch is either engaged or free spooling Clutch allows operator to manually engage or disengage the spooling drum from the...

Страница 19: ...h line while operating the winch Remote Control Switch Positions Blue Button Winch Out Red Button Winch In Always use extreme caution when remote is connected NEVER leave the winch remote control plug...

Страница 20: ...ial to the proper operation of your winch The minimum requirement for a 12 volt automotive DC battery is 650 Cold Cranking Amps General Maintenance All moving parts within the winch have been lubricat...

Страница 21: ...line to repair it Only hook directly to the hook or thimble but never to the rope Use only mild soap and water to clean your winch line Regularly inspect and replace severely abraded winch lines Norm...

Страница 22: ...loosely connected to battery or winch terminals Be sure connections are clean and tight Battery is not fully charged Charge battery Battery is inadequate or defective Replace battery with 650 cold cra...

Страница 23: ...running while operating the winch Winch line is spooled onto the winch drum in the wrong direction Winch line must exit from the bottom of the drum Respool in the proper direction Load exceeds the win...

Страница 24: ...es and challenges are two completely different situations To make sure you are ready for a trail recovery we highly suggest the following steps actions be taken ahead of your trip to ensure a safe and...

Страница 25: ...ng your winch effectively takes some getting used to If you do get into a recovery situation you want the peace of mind and experience of knowing that you have used your winch before This is especiall...

Страница 26: ...nes to always remember Each recovery operation is different from the last However if you always remember the following guidelines each pull will be a safe and successful pull Think Safety at all times...

Страница 27: ...available by themselves or in handy money saving kits Leather Gloves Winch Hook Strap Standard on our Winch Tree Trunk Protector Heavy Duty D Ring Snatch Block Shovel Hand Tools and Safety Goggles Le...

Страница 28: ...gth of cord or something similar 4HIS IS EXTREMELY IMPORTANT Tree Trunk Protector This is a must if you plan on winching to a live tree or other large anchor point Using a chain or straight cable on a...

Страница 29: ...e you do not have a straight pull directly from the winch By using a snatch block doubled back from an anchor point to your vehicle your pulling capacity increases dramatically You can roughly double...

Страница 30: ...d above is determined by the terrain you will be going through If you do plan on using your winch due to advanced trail conditions we suggest that you have front and rear tow hooks mounted to the fram...

Страница 31: ...if the other team lets go the rope can come YING TOWARD YOU WINCH line draped with a dampener such as a winch line blanket or even a heavy jacket can catch some of the energy if a winch line lets loos...

Страница 32: ...Also Availble to Complete Your Install For 97 06 Wrangler TJ 12052 0144 For 07 18 Wrangler JK 12052 0141 For 18 Wrangler JL Gladiator JT 12052 0140 TACTIK_WINCH_USER_ indd 32 TACTIK_WINCH_USER_ indd...

Страница 33: ...liar with your Tactik Winch follow the steps below to get setup for your winch pull Hook the line as low as possible to the anchor point for the greatest leverage If a straight line pull is not achiev...

Страница 34: ...Shock or snap loads will over load line hook and winch mount Do not use vehicle power or movement to increase force during winch operation Step One Plan a safe pull Review your current situation and...

Страница 35: ...to ensure it does not get tangled in itself Step Five Secure Winch Line to Anchor Point Secure the winch line to the anchor point using one of the options below Never attach the winch hook back to th...

Страница 36: ...deep seated in the ground Warning keep operator and bystanders clear of cable vehicle and fall line of rock tree or other anchor Anchoring to another vehicle This is one of the most common off road an...

Страница 37: ...absorb the energy if the winch line breaks During the winching operation make sure this line wrap does not enter the hawse fairlead If this wrap does fall off during the winching operation do not att...

Страница 38: ...river s side view mirror If you plan on winching from inside the cab of your vehicle run the remote cable through an open window and not through the door as the door will pinch the remote cable Step E...

Страница 39: ...ehicle begins to move out from Part 4 Engaging your Winch for the Pull Now that you have set up the winching operation correctly you are ready to initiate the pull To make sure this operation goes as...

Страница 40: ...ring the Pull Make sure the all of the following is happening during the pulling process The winch line is pulling in tightly across the winch drum and not to one side This is extremely important as a...

Страница 41: ...ol cable to the side so it cannot be caught in the winch Check the line already wound on the winch to make sure it is wound tight and even If it is not take the time to straighten out the layers Keepi...

Страница 42: ...n the thumb and FORE NGER TO KEEP TENSION ON THE WINCH LINE AND WALK THE line towards the fairlead To prevent serious injury when the hook gets close to the fairlead make sure you are holding ONTO THE...

Страница 43: ...e pull These types of situations can occur at any time so we highly recommend carrying a Snatch Block at all times as part of your usual trail recovery tools Creating a Straight Pull During a winching...

Страница 44: ...ht line pull and provide the pulling power necessary Increasing winching power with a Snatch Block The power of your winch is increased when you have more layers of winch line removed from your winch...

Страница 45: ...e winch hook Attach the hook to your vehicle s frame tow hook and run the line through a snatch block Disengage the clutch and using the snatch block pull out enough line to reach your anchor point Se...

Страница 46: ...un the WINCH LINE TO THE RST ANCHOR POINT and through the second snatch block mounted to the anchor point secured with a tree trunk protector or choker chain with the use of a D Ring Secure the cable...

Страница 47: ...beach or in the desert In this rare event using a shovel you must dig a substantial hole to bury a large object secured with a choker chain as an anchor point Large objects to consider may include an...

Страница 48: ...TACTIK_WINCH_USER_ indd 48 TACTIK_WINCH_USER_ indd 48 12 8 21 11 22 AM 12 8 21 11 22 AM...

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