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iWorx® HPU3

502-035, Effective: February 21, 2012

15 

© 2012 Taco Electronic Solutions, Inc.

Troubleshooting Tips

The table below provides solution to some common problems you may encounter.

Getting Help

Components within an iWorx® controller, sensor, or power supply cannot be field repaired. If there is a problem with a 
unit, follow the steps below before contacting your local TES representative or TES technical service.

1.Make sure controllers, sensors, and power supplies are connected and communicating to desired devices.
2.Record precise hardware setup indicating the following:

Version numbers of application software.

Device and/or firmware version number.

A complete description of difficulties encountered.

Notes:

Problem

Solution

Controller is not running and Status 
LED is not illuminated.

No power to controller. Verify the voltage on the controller’s power connector (24 VAC). 

How do I reset the controller?

The controller can be reset by the LCI, or you can cycle power to the controller. Refer to 
the LCI documentation for more information on resetting the controller using the LCI.

The fan will not cycle on after the 
equipment status input alarm has 
been resolved

If the controller was previously in an equipment status fault condition, the controller 
must be reset before proper operation can be restored.

The fan and staged pilot relays will 
not come on even though the LCI 
indicates it is on. 

Ensure that the controller and output pilot relay have been powered with 24 VAC and 
the output has been correctly wired to the coil of the pilot relay. Also ensure that the pilot 
relay has a 24 VAC coil.

The Space Temperature or Supply 
Air Temperature thermistor reading is 
at its maximum or minimum.

The input is either shorted or open.

The staged outputs will not come on 
even though the space requires con-
ditioned air. 

Is there water flow in the system? Verify the associated CCU2 or LHP2 controller are 
operating and the HPU3 is a member of the controller. If there is no CCU2 or LHP2 con-
nected, then the Unit Enable input of the ASM2 must detect water flow (On).

Thermistor readings fluctuate rapidly, 
sometimes by several degrees.

The controller is not properly grounded. The controller's ground (GND) pin (T40) must 
be connected to earth ground. Also ensure that the controller's digital inputs are dry 
contacts and that no voltage is being applied or switched to the inputs.

How do I associate my HPU3 control-
lers with the LHP2?

Use the LHP2's grouping mechanism, specifically 

Members

 on the LHP2 HVAC Setup 

screen of the LCI. Only HPU3s may be associated with the LHP2.

Under what conditions does the 
HPU3 require a reset for normal 
operation.

There are two conditions that require a reset:
– Equipment failure and hard pressure failure (alarm)

Содержание iWorX HPU3

Страница 1: ...llation Instructions 4 Precautions 4 General 4 Static Electricity 4 Location 4 FCC Compliance 4 Before Installing 5 About this Document 5 Inspecting the Equipment 5 What is Not Included with this Equipment 5 Equipment Location 5 Selecting a Power Source 5 Installation 5 Mounting the Device 6 Routing Cabling to the Device 7 Grounding the Device 8 Wiring Information 8 Connecting Input Devices 10 Con...

Страница 2: ...occupied heat and cool LONWORKS interface to building automation systems Equipment status input for additional safety interlocks High and Low Pressure Alarm inputs Thermostat with space temperature humidity temperature setpoint adjust fan override occupancy override Fan control energized on call for heating or cooling Automatic heat cool changeover Global unit enable for main plant synchronization...

Страница 3: ... Technicians End user Provides instructions for setting up and using the iWorx HPU3 iWorx LCI2 Application Guide Doc ument No 505 002 Application Engineers Installers Service Personnel Start up Technicians End user Provides instructions for setting up and using the iWorx Local Control Interface iWorx LHP2 Application Guide Doc ument No 505 024 Application Engineers Installers Service Personnel Sta...

Страница 4: ...or welding equipment This equipment is suitable for indoor use only Preferably or as required by National Electrical Code the unit is intended to be installed within an electrical control enclosure Operate where ambient temperatures do not exceed 140 F 60 C or fall below 32 F 0 C and relative humidity does not exceed 90 non condensing FCC Compliance This equipment has been tested and found to comp...

Страница 5: ...in the ranges specified for this equipment The equipment must be installed within 500 feet of all input peripherals smoke detectors sensors etc that are con nected to the equipment Selecting a Power Source This equipment requires a UL recognized Class 2 external power source not supplied to operate The controller power input requires a voltage of 24 Volts AC To calculate power source current requi...

Страница 6: ... Enclosure mounting is recommended 2 Hold the controller on the panel you wish to mount it on With a marker or pencil mark the mounting locations on the panel 3 Using a small drill bit pre drill the mounting holes 4 Using two 6 pan head screws mount the controller to the panel 5 Wire the controller See Routing Cabling to the Device ...

Страница 7: ...012 Taco Electronic Solutions Inc Figure 1 Mounting Dimensions Routing Cabling to the Device Cabling used to connect the power source and cabling used to connect the FTT 10A network must remain separated within the control enclosure and wiring conduit ...

Страница 8: ... the risk of electrical shock and may increase the possibility of interference with radio TV reception For best performance connect the power supply common terminal T38 to the same external point as the ground terminal T40 WIRING INFORMATION WARNING Terminals 6 9 and 12 are connected internally on all HPU3 controllers Disconnect ALL power sources when installing or servicing this equipment to prev...

Страница 9: ...iWorx HPU3 502 035 Effective February 21 2012 9 2012 Taco Electronic Solutions Inc Figure 3 HPU3 Wiring Example Power Sinking ...

Страница 10: ...ch one wire from the thermostat to STAT T3 and the other wire to the adjacent common T4 Equipment Status EQS To connect the equipment switch to the digital input attach one wire of the contact to EQS T5 and the other wire to the adjacent common T6 This must be a dry contact normally open switch which closes when flow is detected If a flow proof switch is not installed the terminals should be conne...

Страница 11: ...nd the other wire to the adjacent common T12 Connecting Output Devices Stage 1 Stage 2 S1 S2 The outputs for the stages must be connected to 24 VAC pilot relays if the load is greater than 1 Amp for each pump If the load is less than 1 Amp connect stage 1 to S1 T28 and adjacent COM T27 and connect stage 2 to S2 T26 and adjacent COM T27 Reversing Valve RV The output for the reversing valve must be ...

Страница 12: ...puts Cabling twisted shielded pair 18 AWG recommended 500 feet max 152 meters Resolution 10 bit Stat Precon Type III 10K thermistor or 12 Volt nominal internally limited to 0 04 A SLink Supply Air Temp Precon Type III 10K thermistor Heat Pump Power Transducer 0 to 10 Volts DC Equipment Status High Pressure Alarm Low Pressure Alarm Dry Contact Normally Open 5 Volts DC Max Outputs Stage 1 Stage 2 Re...

Страница 13: ...high 6 54 166 mm wide 1 75 deep 44 mm ABS Weight Controller Weight 0 70 pounds 0 32 kilograms Shipping Weight 1 0 pounds 0 46 kilograms Electronics Processor 3150 Neuron 10 MHz Flash 48 Kilobytes SRAM 8 Kilobytes Termination 0 197 5 0 mm Pluggable Terminal Blocks 14 22 AWG Environmental Temperature 32 F to 140 F 0 C to 60 C Humidity 0 to 90 non condensing Agency Listings UL Listed for US and Canad...

Страница 14: ...on Status Solid green when running and configured by an LCI networking Flashing green when running and NOT configured by an LCI stand alone Solid red when a fault condition exists control shut down Blinking Red the controller has a device failure Solid Amber The controller has not received a LCI ping message in over 10 minutes and is part of a network Network Yellow while the controller is transmi...

Страница 15: ... before proper operation can be restored The fan and staged pilot relays will not come on even though the LCI indicates it is on Ensure that the controller and output pilot relay have been powered with 24 VAC and the output has been correctly wired to the coil of the pilot relay Also ensure that the pilot relay has a 24 VAC coil The Space Temperature or Supply Air Temperature thermistor reading is...

Страница 16: ...covered by this warranty TES products are not intended for use to sup port fire suppression systems life support sys tems critical care applications commercial aviation nuclear facilities or any other applica tions where product failure could lead to injury to person loss of life or catastrophic property damage and should not be sold for such pur poses If in doubt as to whether a particular produc...

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