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Topvex FR800, FR1600, FR3800

Operation and Maintenance Instructions

Systemair Inc.

4

2.2.5 Hydronic Heater for FR800-3800

In units equipped with a hydronic 

pre-heater

, the water coil is located next to the outside air connection. The 

coil material is copper piping with a frame of galvanized sheet steel and aluminun fins. Both 

pre-heater & 

re-heater

 are equipped with a frost protection sensor.

Both hydronic pre-heater and re-heater function outputs are modulated by the unit control in order to maintain 

their respective air temperature set points.

For Topvex FR800-3800 units without pre-heater and/or re-heater, a heating water coil can be equipped 

inside the unit. See “HWC-EPH Installation Instructions” manual (420353) for correct procedure.

In Topvex FR800-3800 all temperature sensors are mounted and wired inside the unit except for the supply air 

sensor, which is delivered uninstalled with the unit and needs to be installed in the supply air duct externally 

from the unit. See Installation instruction for more detailed information.

2.2.6 Electrical Heater for FR800-1600

In unites equipped with an electric

 pre-heater

, the heating rods are located next to the outdoor air connection.  

In  units  equipped  with  a  built  in  electric 

re-heater

 (EL units only), the heating rods are located next to 

the supply air connection. The heater material is stainless steel. Both electric heaters have automatic and 

manual overheating protection. The manual overheat protection is reset by pushing the reset button on the 

electrical (see figure 3).

Both electric pre-heater and re-heater function outputs are modulated by the unit control in order to maintain 

their respective air temperature set points.

For Topvex FR800-1600 units without pre-heater, an electric heater can be equipped inside the unit. See 

“HWC-EPH Installation Instructions” manual (420353) for correct procedure.

          Danger

• 

Make sure that the Main power supply to the unit is disconnected before performing any 

maintenance or electrical work!

• 

All electrical connections must be carried out by an authorized installer and in accordance with local 

rules and regulations.

•  Supply air sensor

•  Extract air sensor

•  Outdoor air sensor

•  Exhaust air sensor

•  Extra unit sensor

1

1

. Only if pre heater is installed

Fig. 2 Reset of the manual overheat protection in Topvex FR800-1600

Содержание Topvex FR1600

Страница 1: ...Topvex FR800 FR1600 FR3800 Compact Air Handling Unit Operation and Maintenance Instructions Item 400895 2019 05 31...

Страница 2: ...Initial setup of the unit 7 4 3 Menu overview Operator Service level 9 4 4 Free cooling description 20 4 5 Cooling recovery 21 4 6 Exchanger frost prevention 21 5 Maintenance 22 5 1 Important 22 5 2...

Страница 3: ...g admonitions will be presented in the different sections of the document Danger Make sure that the Mains supply to the unit is disconnected before performing any maintenance or electrical work All el...

Страница 4: ...ilter outdoor air 5 Heat exchanger 6 Rotor motor 7 Rotor belt 8 Re heater electric or hydronic 9 Pre heater electric mounted outside the unit or hydronic 10 Pressure transmitter for fan Filter guard 1...

Страница 5: ...nd 1 2 in wg 300 Pa The pressure switch is preset from factory to 1 0 in wg 240 Pa 2 2 2 Outdoor and Extract Air Filters and Pre Filter The filters are of bag filter type with filter quality MERV13 fo...

Страница 6: ...Heater for FR800 1600 In unites equipped with an electric pre heater the heating rods are located next to the outdoor air connection In units equipped with a built in electric re heater EL units only...

Страница 7: ...sent in EL units only Position Description 1 Controller E 28 UC 2 Transformer 208 230 24VAC TR24 3 Terminals for internal and external components TB3 4 Terminals for internal wiring TB2 5 Terminals fo...

Страница 8: ...ged 4 OK button Press this button to be able to change or set parameters whenever possible Also used to move between chargeable parameters in one dialogue window frame 5 Cancel button Used to abort a...

Страница 9: ...exhaust or similar All external equipment are connected The following data is available Intended configuration for example temperature control functions fan control external control function etc How...

Страница 10: ...00 Per 2 00 00 00 00 Reduced speed Monday Friday Per 1 00 00 00 00 Per 2 00 00 00 00 7 Set the weekend and holiday schedule for reduced speed It s possible to set 2 periods per day Reduced speed Satu...

Страница 11: ...et running mode to Auto On or Off Running time SAF 0 0 h EAF 0 0 h Shows the time in hours that motor have been operating SAF Supply air fan EAF Exhaust air fan Selected function Control function Extr...

Страница 12: ...ogue inputs Shows status of Universal Digital inputs Analogue outputs Shows the status of the Analogue outputs Digital outputs Shows the status of the Digital outputs Temperature Extract air temp Act...

Страница 13: ...his menu option becomes visible if the unit is configured for Flow control or Pressure control Flow control SAF Actual CFM Setp CFM Shows airflow for the supply air fan constant airflow control Only v...

Страница 14: ...wg Setp in wg Shows the actual external pressure and set point for the supply air fan Only visible if the unit is configured for Pressure control VAV Pressure control SAF Setp 1 1 0 6 in wg Setp 1 2...

Страница 15: ...ed Set week schedule Monday to Sunday Holiday for normal speed Possible to set 2 periods per day 00 00 24 00 for continuous running 00 00 00 00 inactivates the period Note the settings in the commissi...

Страница 16: ...be manually set Manual Auto to any value between 0 and 100 The temperature output signals will change accordingly if they are in Auto mode It is also possible to manually control each of the temperat...

Страница 17: ...Off Set the pump control for a possible run around coil to Auto On or Off P1 Cooling Auto Set the pump control for the cooling coil to Auto On or Off Fire damper Auto Set the fire damper to Auto Open...

Страница 18: ...entilation manual for deeper explanation Frost protection Active Setp shutdown 77 0 F P band active 41 0 F P band active 41 F means that the frost protection controller will start overriding the heati...

Страница 19: ...settings they were saved as earlier Select Yes or No Save user settings No The current configuration can be saved in a separate memory area and can later be restored using the previous menu Restore u...

Страница 20: ...delay in minutes from the time where the free cooling sequence has stopped until a possible heating sequence is initiated i e how long a cooler room temperature than set temperature can be accepted F...

Страница 21: ...mit 5 Set the humidity control to Humid Dehumidification Dehumidification Humidification or Not active Set the start limit and stop limit in RH Applicable for external Humidification or Dehumidificati...

Страница 22: ...elected the unit will not start free cooling as long as all the temperatures are not within the start and stop temperature intervals Stop conditions Outdoor temp above the set max value 64 4 F 18 C or...

Страница 23: ...for a defined period of time preventing any frost build up before going back to normal ventilation mode Recirculation There are 3 different recirculation configurations First is a 5th port configurati...

Страница 24: ...intenance instructions A thorough and recurrent maintenance is a must for valid guarantee 1 Warnings The following admonitions will be presented in the different sections of the document Danger Make s...

Страница 25: ...changed when necessary New filters can be ordered from Systemair Operation time between filter changes depends on the air pollution at the installation site A differential pressure switch indicates w...

Страница 26: ...in the tracks 4 Changing pre filter only when pre heater is installed A EL Pre Heater B HW Pre Heater After a long time of use dust may built up in the exchanger pos 5 figure 1 and block the air flow...

Страница 27: ...g storage and installation Do not connect tumble dryers to the ventilation system Take care not to damage the water battery when connecting water pipes to connectors Use a spanner to tighten the conne...

Страница 28: ...s louvers must be put back with their original settings and positions in order not to unbalance the system 5 3 7 Checking the Outdoor Air Intake Leaves and other debris could plug up the air intake gr...

Страница 29: ...scribed below A backup capacitor saves the memory and keeps the clock running for at least 10 minutes after the power supply is removed Therefore if the battery replacement takes less than 10 minutes...

Страница 30: ...amper if used are opened Check if filters need to be changed Check if diffuser louvers are opened Check if diffusers louvers need cleaning Check if fans and or exchanger need to be cleaned Check for o...

Страница 31: ...6 Service Before calling your service representative make a note of the specification and production number from the type label figure 6 Fig 6 Type label Position Description 1 Model number 2 Item nu...

Страница 32: ...changes and improvements to the contents of this manual without prior notice Systemair Inc 50 Kanalflakt Way Bouctouche NB E4S3M5 Canada Phone 1 800 263 7081 10048 Industrial Blvd KS 66215 United Stat...

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