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Sweepster 240 series, Руководство оператора

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25

MAINTENANCE AND SERVICE

REPLACING BEARING

1. 

Remove the center M8 capscrew and the klik 

pins securing the bearing mounting plate to  

the bearing assembly and side of sweeper.

2. 

Remove bearing flange from the mounting 

plate.

3. 

Press out existing bearing and replace with 

new.

4. 

Reinstall the bearing flange to the mounting 

plate using existing hardware.

5. 

Reinstall by reversing steps #1 through #4.

REPLACING hYDRAULIC MOTOR ON 

SWEEPER

1. 

Tag and disconnect hydraulic hoses from the 

hydraulic motor.

2. 

Remove klik pins securing the motor assembly 

to the sweeper.

3. 

Slide the motor assembly out of the sweeper 

while leaving the hex receiver plate attached to 

the core.

4. 

Remove the lock nut from the end of the motor 

shaft and unbolt the hydraulic motor from the 

motor bucket mounting. 

5. 

Replace the motor with the new hydraulic 

motor and reverse steps #1 through #4 to 

reinstall motor assembly.

REPLACING hYDRAULIC MOTOR 

(VACUUM SYSTEM)

1. 

Disconnect hydraulic manifold with hoses from 

the hydraulic motor.

2. 

Remove gearbox cover.

3. 

Loosen set screw on top coupling to motor.

4. 

Remove bolts securing the motor to the 

gearbox mounting and remove motor.

5. 

Reverse steps #1 through #4 to install new 

motor.

KLIK 

PINS

KLIK 

PINS

LOCK 

NUT

hEX hUB

GEARBOX 

COVER

GEARBOX 

COUPLING

GEARBOX 

MOUNTING

BUCKET 

MOUNTING

BEARING FLANGE

RIGhT SIDE OF SWEEPER

M8 CENTER ShAFT 

hARDWARE

TAG AND DISCONNECT  hOSES

BEARING

BEARING 

FLANGE 

hARDWARE

hYDRAULIC MOTOR

hYDRAULIC MOTOR

MANIFOLD

(WITh hOSES)

Содержание 240 series

Страница 1: ...0 N Zeeb Rd Dexter MI 48130 United States of America Copyright OPERATOR S MANUAL PICK UP SWEEPER 240 241 242 SERIES SERIAL NUMBER ___________________ Manual Number 51 4745 Date December 2016 MODEL NUM...

Страница 2: ...2...

Страница 3: ...ting the Sweeper Operating Tips Stuck On Material Snow Dirt and Gravel Heavy Debris Thatch Waterless Dust Abatement System Vacuum Optional Gutterbroom and Dust Suppression Systems Storage 21 Lift Poin...

Страница 4: ...4 THIS PAGE IS INTENTIONALLY BLANK...

Страница 5: ...ator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact your loc...

Страница 6: ...6 THIS PAGE IS INTENTIONALLY BLANK...

Страница 7: ...Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain t...

Страница 8: ...AULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydra...

Страница 9: ...e correct tools for the job at hand Make sure they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate...

Страница 10: ...ther flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating WARNING END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids a...

Страница 11: ...mover Allow room in the fuel tank for expansion Wipe up any spilled fuel Secure cap tightly when done MAINTAINING THE SWEEPER Before performing maintenance lower the attachment to the ground apply the...

Страница 12: ...s clean and legible Replace all missing illegible or damaged safety decals When replacing parts with safety decals attached the safety decals must also be replaced Safety decals are available free of...

Страница 13: ...Dust PART 41043 Warning Flying Objects PART 50 0727 Warning High Pressure FluiD PART 50 0724 Warning Misuse Hazard PART 50 0723 Tie Down Point DECAL PART 50 0643 NOTE CONTACT YOUR LOCAL DEALER FOR MO...

Страница 14: ...t to the ground and relieve pressure to the auxiliary hydraulic lines 4 Following the safety shut down procedure for your prime mover shut down and exit the prime mover 5 After making sure that the hy...

Страница 15: ...tern For special applications or as the brushes wear it may be necessary to adjust the brush pattern Setting the T handle quick pins in the lowest position will give you approximately a 10 brush patte...

Страница 16: ...round contours The sweeper brushes should be adjusted for the terrain and material being collected Placing the brush in the float position should only be used for rough and uneven terrain See ADJUSTIN...

Страница 17: ...all government rules local laws and other professional guidelines for your sweeping application Avoid excessive downward pressure on brush sections to prevent excessive wear A 2 to 4 inch 5 10 cm wide...

Страница 18: ...low for additional down pressure to be applied for hard to sweep material Snow High brush speeds and slow ground speeds are needed to sweep snow effectively Start at 3 4 throttle and the lowest gear o...

Страница 19: ...nditions or when shaking the filter NOTICE Running the shaker while the vacuum fan is ON will embed dirt into the filter This will cause extra maintenance and possible damage to the filter SHAKING FIL...

Страница 20: ...f the gutterbroom brush pattern must line up with the outside edge of the sweeper brush pattern To adjust gutterbroom swing 1 Loosen the nut 2 Adjust the capscrew turn it in for more swing or out for...

Страница 21: ...help prevent damage Do not store unit with weight on brushes Place the unit on blocks or use storage stands Store unit in a dry and protected place out of direct sunlight Leaving the unit outside will...

Страница 22: ...accessories around cylinders or in any way that may damage hoses or hydraulic components See Diagram Attach tie down accessories to unit as recommended Check unit stability before transporting WARNING...

Страница 23: ...r missing or illegible Safety Warning Decals Check filter on vacuum assembly if so equipped WARNING Escaping hydraulic diesel fluid under pressure can penetrate the skin causing serious injury Fluid e...

Страница 24: ...tion onto the core with the drive pins on either side of tube 1 Make sure that the drive pins angle up FIGURE 1 c Place the second section on the core with the drive pins on either side of tube 2 Be s...

Страница 25: ...iver plate attached to the core 4 Remove the lock nut from the end of the motor shaft and unbolt the hydraulic motor from the motor bucket mounting 5 Replace the motor with the new hydraulic motor and...

Страница 26: ...install onto the new gear box 9 Install the new gearbox by reversing steps 1 through 8 REPLACING ELECTRIC MOTOR vacuum SYSTEM 1 Lift the cover on the vacuum assembly Slide the filter retaining plates...

Страница 27: ...he volumizer retaining capscrew from the right side of the sweeper and pull out the volumizer mount 3 Remove the M6 capscrew from the volumizer han dle on the left side of the sweeper and remove the h...

Страница 28: ...ench while re moving the retaining ring NOTE The gland and piston seal s can be pulled out and cut as they appear in the milled slot during disassembly After cutting pull them on out through the mille...

Страница 29: ...rs could result in damage to the cylinder and or the attachment causing severe personal injury or even death MAINTENANCE AND SERVICE O RING BACKUP WASHER Now insert the seal into the gland from the in...

Страница 30: ...erator s manual Check hose routing Remove obstruction and replace if necessary Check for leaks and replace motor if necessary MOTOR RUNS BUT BROOM DOES NOT TURN Sheared motor shaft key Replace motor k...

Страница 31: ...Check hose routing remove obstruction and replace if necessary Check brush pattern and install T handle quick pins Check for material buildup and clean as required Replace Call Service Department Che...

Страница 32: ...eals for damage Replace if necessary Remove filter and clean with water See Operation Section Prime mover not providing power or electrical cord damaged Remove debris See Operation Section Filter seal...

Страница 33: ...50 5cm 59 25 150 5cm D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 21 30 54 1cm 21 30 54 1cm 21 30 54 1cm Weight 920 lbs 417 3kg 1035 lbs 469 5kg 1145 lbs 519 4kg Flow Range 15...

Страница 34: ...59 25 150 5cm 59 25 150 5cm D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 18 40 46 7cm 18 40 46 7cm 18 40 46 7cm Weight 1195 lbs 542 0kg 1310 lbs 594 2kg 1430 lbs 648 6kg Flow...

Страница 35: ...m D Sweeping Width 60 152 4cm 72 152 4cm 84 152 4cm E Center of Gravity 19 10 48 5cm 19 10 48 5cm 19 10 48 5cm Weight 1375 lbs 623 7kg 1490 lbs 675 9kg 1610 lbs 730 3kg Flow Range 15 25 GPM 57 95 lpm...

Страница 36: ...38 10 1649 1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS Bolt head identification marks as per grade NOTE The following torque values are for use with metric hardware that is un...

Страница 37: ...attachment The product control number PCN model and serial number for your attachment should be recorded in the space provided on the cover of this manual This information may be obtained from the ser...

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