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14 

 

Troubleshooting 

 

Symptom 

Cause 

Remedy 

Constant leakage from the 
outlet before the set pressure is 
reached. 

A damaged seat and/or poppet. 

Replace the seat and/or poppet. 

Leakage between the body and 
the spring housing. 

A damaged diaphragm. 

Replace the diaphragm. 

Insufficient torque on the cap 
screws. 

Tighten the cap screws per Table 2. 

The required set pressure 
cannot be reached. 

The inlet pressure to the regulator 
is not high enough. 

Ensure that the inlet pressure to the 
regulator is equal to or greater than the 
desired set pressure. 

The inlet pressure rises too 
much when going from a 
dynamic to a static situation. 

There is too much flow in the 
dynamic situation. 

A larger regulator or parallel regulator is 
required. 
Review application flow capacity and 
contact your local authorized sales and 
service center. 

The regulator will not relieve at 
the set point. 

The poppet is sticking. 

Replace the poppet. 

The set point has been 
accidentally altered. 

Readjust the set point. 

The set pressure has changed 
without adjusting the set screw. 

Changes to the outlet pressure 
may result in changes to the set 
pressure. 

Maintain a constant outlet pressure on 
the regulator. See “

Points of Attention 

Before Operation

” about 

dependency

Changes to the flow may result in 
changes to the set pressure. 

Maintain a constant flow through the 
regulator. See “

Points of Attention 

Before Operation

” about 

accumulation.

 

 

Table 3 

Содержание TBVS4

Страница 1: ...TBVS4 Back Pressure Regulator User Manual Read the complete manual before installing and using the regulator ...

Страница 2: ...edia should be free of excessive moisture to prevent icing at high flow Always wear the appropriate protective clothing including safety glasses gloves etc if required Follow the applicable safety and maintenance procedures Obey specific local regulations Do not exceed the maximum inlet and outlet pressure rating of the product or its accessories Operate within the temperature limits and any other...

Страница 3: ... for Operation 6 Points of Attention Before Operation 6 Adjusting the Set Pressure 6 Maintenance 7 Required Tools for Maintenance 7 Points of Attention Before Removal from the System 8 Removal from the System 8 Assembly Reference Data 9 Disassembly 12 Points of Attention Before Reassembly 12 Reassembly 12 Testing 13 Seat Leak Test 13 Shell Leak Test 13 Troubleshooting 14 ...

Страница 4: ...d on the regulator as this could result in product failure Standard Features Bolted construction Stainless steel as standard Fully serviceable Diaphragm sensing Millibar pressure control Oxygen Service For more information about hazards and risks of oxygen enriched systems see the Swagelok Oxygen System Safety technical report MS 06 13 Cleaning and packaging to ensure compliance with product clean...

Страница 5: ... regulator its connections and any accessories are undamaged Verify that the regulator and any accessories are suitable for the system operating pressure and temperature and have suitable connections At the time of delivery any gauge ports may be plugged with blind fittings Remove these and connect gauges if desired If inlet outlet fittings are being used assemble them to the regulator per the man...

Страница 6: ...on does not indicate a problem with the regulator Adjusting the Set Pressure The set pressure is the desired upstream pressure of the regulator To set the regulator ensure that the supply pressure is greater than the required set pressure but does not exceed the maximum rating of the regulator The regulator must be able to flow in order to adjust the set pressure 1 Open any downstream valve 2 To o...

Страница 7: ...wntime to a minimum either during commissioning or normal operation Swagelok recommends having maintenance kits readily available on site The need for maintenance kits is particularly important during the commissioning phase of a system installation due to residual assembly debris remaining in the system Such debris can cause a seat leak in the regulator resulting in components needing to be repla...

Страница 8: ...essary safety precautions to ensure a safe workspace and your personal safety CAUTION The product can be hot or cold depending on the environmental temperature and the process media temperature Take the necessary precautions before operating or touching the product Removal from the System 1 Isolate the regulator from all pressure sources by closing all appropriate upstream valves in the system 2 W...

Страница 9: ...te threads and poppet hole 8 Clamp ring C1 3 7 5 Lubricate threads 9 Diaphragm B1 B2 C1 C3 10 Diaphragm plate C1 11 Lock washer C1 12 Diaphragm nut C1 7 10 13 Set spring C1 C4 14 Spring guide C1 Lubricate central recess 15 Spring housing assembly N A 16 Socket head cap screw E1 7 10 Lubricate threads 17 Nut D1 18 Set screw D1 Lubricate threads Table 2 For more information on RHPS series maintenanc...

Страница 10: ...10 TBVS4 Series Exploded View Fig 1 ...

Страница 11: ...11 TBVS4 Series Section View Fig 2 ...

Страница 12: ...ere practicable to aid reassembly Swagelok recommends replacing all O rings removed during disassembly NOTICE All threaded components must be lightly lubricated per Table 2 before reassembly to avoid galling of threads Reassembly 1 Lightly lubricate the central hole of the seat retainer 7 2 Insert the poppet 6 through the seat retainer 7 3 Lightly lubricate the poppet thread 6 then fit the clamp r...

Страница 13: ...its maximum set pressure then close the supply shutoff valve 4 Monitor the inlet pressure and or use liquid leak detector on the outlet port A drop in inlet pressure over time or bubbles in the leak detector indicates a seat leak Shell Leak Test 1 Set the regulator to the open position i e ensure the set screw is fully backed off counterclockwise 2 Close the downstream shutoff valve 3 Maintain an ...

Страница 14: ...to a static situation There is too much flow in the dynamic situation A larger regulator or parallel regulator is required Review application flow capacity and contact your local authorized sales and service center The regulator will not relieve at the set point The poppet is sticking Replace the poppet The set point has been accidentally altered Readjust the set point The set pressure has changed...

Страница 15: ...15 ...

Страница 16: ...backed by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok Snoop TM Swagelok Company Krytox TM The Chemours Company 2018 Swagelok Company July 2018 RevA MS CRD 0167 ...

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