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4.  Relocate the factory coolant bottle & bend the mounting tab down out of the way. Reverse the 
hoses on coolant tank and now use the long hose to go from the radiator hose/cap to the bottle 
and the short hose as the overflow hose. Then place the bottle in the radiator box. Next remove 
the windshield washer fluid bottle and cut off the washer fluid bottle tab.  See Fig. 5 & 6 

 

 

 
5.  Remount washer fluid bottle tab with 2 self tapping screws. Reinstall windshield washer fluid 
bottle (It’s a good idea to spray the old mount area with primer at this time.  See Fig. 7 & 8 

 

 

 
6.  Install turbo adapter to exhaust manifold using factory nuts and gasket.  See Fig. 9 & 10 

 

 

Содержание rtv 1100

Страница 1: ...INSTALLATION INSTRUCTIONS TURBOCHARGER SYSTEM Kubota RTV 1100 Southwest AG Inc 39927 US Hwy 160 Bayfield CO 81122 Ph 970 884 4101 Fax 970 884 9228 Toll Free Phone 800 218 2347...

Страница 2: ...arger 1 Turbo Adapter 1 Exhaust Pipe 1 1 Exhaust Pipe 2 1 Exhaust Pipe 3 2 Exhaust Clamps 1 Exhaust Hanger 1 Charge Pipe 1 1 Charge Pipe 2 1 Intake Pipe 6 T Bolt Clamps Lg 1 T Bolt Clamp Sm 1 Reducer...

Страница 3: ...s Washers 2 M8 Nuts Washers 1 Oil Feed Line 1 Oil Feed Tee 1 Oil Feed Fitting Block 1 Oil Feed Fitting Turbo 1 Oil Drain Flange Turbo 1 Oil Drain Line 1 Oil Pan Fitting 2 Oil Drain Line Clamps 2 M6x16...

Страница 4: ...nd fuel inlet and return lines from pump them remove pump from Engine block Once pump is removed locate the thinnest shim and remove do not reuse Now set the pump fuel delivery to max full per drawing...

Страница 5: ...Remove the ONE shim with the MOST Small holes...

Страница 6: ......

Страница 7: ...h pliers carefully grasp the locking screw Next securely grasp the base of the valve in a vice Loosen the locking screw counter clockwise with a 2 5mm Allen wrench Carefully grasp the tension cap with...

Страница 8: ...move PCV hose from intake manifold to valve cover See Fig 1 2 Remove oil pressure sending unit from block Install oil feed line fitting into tee Install supplied brass tee into the oil pressure sendin...

Страница 9: ...t amount do NOT feed tap all the way into the pan as the hole will be too big to seal properly Rotate brass barb so that the oil drain tube is pointing upwards See Fig 3 4 Diagram 1 Note Mark the drai...

Страница 10: ...ow hose Then place the bottle in the radiator box Next remove the windshield washer fluid bottle and cut off the washer fluid bottle tab See Fig 5 6 5 Remount washer fluid bottle tab with 2 self tappi...

Страница 11: ...sket on turbo using M6 bolts Bellevue Washers See Fig 11 12 8 Install downpipe gasket on turbo Install oil return line onto fitting on oil pan and connect to turbo BEFORE bolting turbo up See Fig 13 1...

Страница 12: ...pipe 1 coupler Once lined up secure clamps See Fig 18 19 note turbo compressor housing can be loosened and rotated to ease with alignment of the piping 12 Install reducing coupler onto turbo compress...

Страница 13: ...body crank case vent port Install Valve Cover Breather Hose to the provided fitting on the Turbo Inlet Pipe See Fig 23 24 14 Insert exhaust mid pipe and rotate to correct angle for rear clearance and...

Страница 14: ...15 Install last section of exhaust pipe and clamp and secure Secure the rear section of exhaust on this clamp with supplied universal exhaust hanger See Fig 26 27...

Страница 15: ...rmanently installed install temporary gauge into boost line Loosen lock nut on turbo Start vehicle warm up long enough for the temp gauge to rise slightly To increase boost adjustment knob so the rod...

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