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GENERAL INFORMATION

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If parts replacement is necessary, replace the parts with SUZUKI Genuine Parts or their equiva-
lent.
When removing parts that are to be reused, keep them arranged in an orderly manner so that
they may be reinstalled in the proper order.
Be sure to use special tools when instructed.
Make sure that all parts used in reassembly are clean. Lubricate them when specified.
Use the specified lubricants, bonds, or sealants.
When removing the battery, disconnect the 

-

-

-

-

-

 battery lead wire first, then the 

+

+

+

+

+

 battery lead

wire.
When reconnecting the battery, connect the 

+

+

+

+

+

 battery lead wire first, then the 

-

-

-

-

-

 battery lead

wire. Finally, cover the 

+

+

+

+

+

 battery terminal with the terminal cover.

When performing service to electrical parts, disconnect the 

-

-

-

-

-

 battery lead wire, unless the

service procedure requires the battery power.
When tightening cylinder head and crankcase nuts and bolts, tighten the larger sizes first.
Always tighten the nuts and bolts from the inside working out, diagonally and to the specified
torque.
Whenever you remove oil seals, gaskets, packing, O-rings, self-locking nuts, locking wash-
ers, cotter pins, circlips, and other specified parts, be sure to replace them with new ones.
Also, before installing these new parts, be sure to remove any left over material from the
mating surfaces.
Never reuse a circlip. When installing a new circlip, take care not to expand the end gap larger
than required to slip the circlip over the shaft. After installing a circlip, always ensure it is
completely seated in its groove and securely fitted.
Use a torque wrench to tighten fasteners to the specified torque. Wipe off grease and oil if a
thread is smeared with them.
After reassembling, check parts for tightness and proper operation.

To protect the environment, do not unlawfully dispose of used motor oil, engine coolant, all
other fluids, batteries, and tires.
To protect the earth’s natural resources, properly dispose of used motorcycles and parts.

Содержание DR-Z400SY

Страница 1: ...good judgement and basic mechanical safety principles If you are unsure about how to perform a particular service operation ask a more experienced mechanic for advice GENERAL PRECAUTIONS Proper servi...

Страница 2: ...d bolts tighten the larger sizes first Always tighten the nuts and bolts from the inside working out diagonally and to the specified torque Whenever you remove oil seals gaskets packing O rings self l...

Страница 3: ...on inhibitors are present in it If the performance of the motorcycle is unsatisfactory while using blended gasoline alcohol fuel you should switch to alcohol free unleaded gasoline Failure to follow t...

Страница 4: ...en stored for a long period of time FRONT FORK OIL Use SUZUKI FORK OIL SS 05 or an equivalent fork oil ENGINE COOLANT Since antifreeze also has corrosion and rust inhibiting properties always use engi...

Страница 5: ...ce and reliability of the engine depends on the care and restraint exercised during its early life Refer to the following break in engine speed recommendations Keep to these brake in throttle position...

Страница 6: ...IFICATION E 02 E 03 E 19 E 28 E 33 E 54 1 Engine starting label 2 Noise label 3 Information label 4 ICES Canada label 5 Fuel caution label 6 Manual notice label 7 Tire air pressure label 8 Warning saf...

Страница 7: ...s 1 Bore 90 0 mm 3 543 in Stroke 62 6 mm 2 465 in Piston displacement 398 cm3 24 3 cu in Compression ratio 11 3 1 Carburetor MIKUNI BSR36 Air cleaner Polyurethane foam element Starter system Electric...

Страница 8: ...Electronic ignition CDI Ignition timing 7 BTDC at 1 500 r min Spark plug NGK CR8E DENSO U24ESR N Generator Three phase A C generator Fuse 20 A Battery 12 V 23 4 kC 6 5 Ah 10 HR Headlight 12 V 60 55 W...

Страница 9: ...1 10 GENERAL INFORMATION COUNTRY AND AREA CODES The following are codes and their applicable country or area CODE COUNTRY OR AREA E 02 UK E 03 USA E 19 EU E 28 Canada E 33 California USA E 54 Israel...

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