®
23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016
www.cobrausa.com
04/10
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Instruction Manual >
3621
Page 4 of 4
14. On the front and rear heatshields unscrew the remaining hose clamps and feed the tail end of the
clamp through the clips on the inside. The screw end of the hose clamps should be accessible for
tightening but not visible when the heatshields are mounted to the pipes.
15. To install the front heatshield, first slide the rear portion of the heatshields over the muffler,
continue to slowly slide it forward pushing the front of the shield gently into place between the
frame and engine (Hint: Spread the hose clamps apart slightly to make it easier to slide them over
the rear of the exhaust and head pipe area.) Snug the heatshield clamps but do not tighten. Install
the rear heatshield the same way as the front heatshield.
16. Install one billet tip on each heatshield making sure the ends of the tips are parallel with each
other. Fasten the tips with the supplied ¼” x 20 buttonhead screws making sure they snug up
against the heatshield leaving no gap between the tip and heatshield when tightened.
If it is
difficult to slide the tips into the heatshields loosen the clamps on the heatshield and adjust
until aligned, avoiding this may cause damage to the chrome tips
.
17. Tighten the clamps on the heatshields. Reinstall the right footpeg assembly with the stock bolts
and tighten to factory specifications. Make sure all the components (brackets, headpipes,
heatshields, and tips) have been tightened appropriately and cleaned before starting the
motorcycle.
IMPORTANT:
Cobra highly recommends using a Fi2000 Fuel Management System to help
eliminate lean conditions and popping sounds. Cobra Part# 92-0845 for Fi2000 &
92-1845 for Fi2000R
Before starting your engine remove all fingerprints from chrome with a quality wax or chrome polish.
DOCUMENT NO. 0018
REV. B
California does not allow the use of aftermarket exhaust systems that remove original equipment catalysts, (except for
racing use only) unless the Air Resources Board has issued an Executive Order for that system.