Superwinch H10P Скачать руководство пользователя страница 14

Most hydraulic system failures follow the same pattern - a gradual or sudden loss of pressure or flow with a resulting
loss of motor power.  Any one of the systems’ components may be at fault. By following step-by-step procedures, the
trouble can be isolated in a short time.

CONDITION

POSSIBLE CAUSE

CORRECTION

SYSTEM INOPERATIVE

No oil in system

Fill system.  Check for leaks.

Insufficient oil in system.

Fill system.  Check for leaks.

Wrong oil in system.

Refer to manufacturers’ specifications 
& change oil.

Filter dirty or clogged.

Drain oil and replace filter or filter element.

Oil line restriction. Oil

Clean or replace.

lines dirty or collapsed.

Air leaks in pump suction 

Repair or replace as necessary.

line.

Worn or dirty pump.

Clean, repair or replace. Check alignment. 
Check for contaminated oil. Drain and flush 
system.

Badly worn components.

Examine and test for internal or external leak
age.  Replace faulty components.  Check for 
cause of wear.

Leakage.

Check all components, particularly the relief 
valve, for proper settings.  Refer to technical 
manuals.

Excessive load.

Check unit specifications for load limits.

Slipping or broken pump drive. Repair or replace belts, couplings, etc. Check 

for proper alignment or tension.

SYSTEM OPERATES ERRATICALLY

Air in system.

Check suction side of system for leaks.  
Repair.

Cold oil.

Allow ample warm-up period.

Dirty or damaged components. Clean or repair as necessary.

Restriction in filters or lines.

Clean and/or replace elements or lines.

SYSTEM OPERATES SLOWLY

Oil viscosity too high; cold oil.

Allow oil to warm up before operating 
machine.

Low pump drive speed.

Increase engine speed (check manual for 
recommendations).

Low oil level.

Check reservoir and add oil as necessary.

Air in system.

Check suction side for leaks.  Repair.

Badly worn pump, valves, etc. Repair or replace as needed.

HYDRAULIC SYSTEM TROUBLESHOOTING 

10

10-1

HYDRAULIC SYSTEM TROUBLESHOOTING

Содержание H10P

Страница 1: ...Owner s Manual H10P H12P H14P HYDRAULICALLY POWERED WINCHES...

Страница 2: ......

Страница 3: ...5 ROPE 06 HYDRAULIC FREESPOOL COMMISSIONING AND USE 07 FREESPOOL USE 08 TIPS FOR EXTENDING THE LIFE OF YOUR WINCH MAINTENANCE 09 RUNNING IN MAINTENANCE SERVICING 10 HYDRAULIC SYSTEM TROUBLESHOOTING 11...

Страница 4: ...ble for any claims arising from such use Superwinch reserve the right to alter model specifications without prior notice REPAIRS AND REPLACEMENTS Before you contact Superwinch or your nearest Dealer p...

Страница 5: ...mmended Rope 11 mm 12 mm 13 mm 11 mm Drum capacity 49 7 M 47 1 M 36 5 M 40 0 M Drum 101 6 mm 101 6 mm 114 3 mm 180 mm Line Speed 1st Layer No Load 13 M min 9 5 M min 9 0 M min 10 5 M min Line Pull Bot...

Страница 6: ...f 3 5 Return line 25 mm 1 N B direction control valve to reservoir metres should be compensated with an Pressure hoses 13 mm 1 2 N B direction control valve to winch increase in nominal bore size valv...

Страница 7: ...f 3 5 metres should be compensated with an increase in bore size As a general rule Bigger Nominal Bore Hose Better Winch Performance In all installation work on a hydraulic system cleanliness and accu...

Страница 8: ...on an incorrectly mounted winch may bind causing poor freespooling and decreased winch performance If the drum does bind loosen all mounting bolts If the drum now rotates freely tighten the bolts a bi...

Страница 9: ...n approx 700 kg to the rope Carefully run the winch in the Winch In direction Ensure the layers are neatly wrapped onto the drum This will minimize damage to the lower layers of rope when a load is ap...

Страница 10: ...INSTALLATION For specification refer to section 2 page 4 The connection port size is 7 16 UNF SAE 4 CONNECTION PORT LOCATION PNEUMATIC FREESPOOL INSTALLATION 06 06 1 PNEUMATIC FREESPOOL INSTALLATION...

Страница 11: ...and the trigger spring will spring in fully DO NOT ATTEMPT to pull a load until the drum is properly engaged 4 Attach the load 5 Operate the winch PNEUMATIC FREESPOOL OPERATION 1 Disengage the drum by...

Страница 12: ...top winching and carefully touch the motor case if the motor is uncomfortably warm allow the motor to cool before continuing keep the engine running to recharge the battery during this break 3 USE A P...

Страница 13: ...unting bolts and hydraulic connections Monthly Check brake function After 10 hours of winching or annually Change Gearbox grease Approx 100g Syncho gel Superwinch Part No 55 95012 Check brake function...

Страница 14: ...ne and test for internal or external leak age Replace faulty components Check for cause of wear Leakage Check all components particularly the relief valve for proper settings Refer to technical manual...

Страница 15: ...d components Malfunctioning component Repair or replace FOAMING OF OIL Incorrect low or dirty oil Replace clean or add oil as needed Air leaks Check suction line and component seals for suction leaks...

Страница 16: ...to HYDRAULIC SYSTEMS flow spec page Brake not fully released Check pressure reaches 24 bar WIRE ROPE DRUM WILL NOT Winch not mounted squarely Check mounting Refer to WINCH FREE SPOOL causing end bear...

Страница 17: ...rlead Standard Drum Part No 5610 Long Drum Part No 5620 Cable Tensioner Standard Drum Part No 5637 Long Drum Part No 5670 Mount Plate Kit Part No 5684 Superwinch Accessory Bag Part No 0505 Includes 1...

Страница 18: ...HIN THE USA DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU C Incidental and Consequential Damages SUBJECT TO SELLER S LIMITED WARRANTY OBLI...

Страница 19: ...h Ltd Abbey Rise Whitchurch Road Tavistock Devon Great Britain PL19 9DR Tel 44 0 1822 614101 Fax 44 0 1822 615204 email support superwinch net Superwinch Inc Winch Drive Putnam Connecticut 06260 U S A...

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