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Owners Manual 5-201-001 Issue 1

6

Page

03

WINCH INSTALLATION

VERSION

A

B

C

D

*

E

F

*

H8P

- 190mm DRUM LENGTH

207.0mm

190.0mm

602.0mm

228.5mm

298.5mm

311.0mm

H8P

- 253mm DRUM LENGTH

207.0mm

253.0mm

665.0mm

291.5mm

361.5mm

374.0mm

H10P

-190mm DRUM LENGTH

214.0mm

190.0mm

609.0mm

228.5mm

298.5mm

311.0mm

H10P

- 253mm DRUM LENGTH

207.0mm

253.0mm

665.0mm

291.5mm

361.5mm

374.0mm

WIRE ROPE SPECIFICATION

The rope must be of good quality, have a steel core and meet the
specification detailed on the certificate of conformity.  

Avoid pulling a load at more than a 15 degree angle in relation to
the winch. This will reduce wear and tear on the winch and the
cable.

WIRE ROPE INSTALLATION

1. Remove Rope Drum safety guard.

2. Unwind the cable by rolling it out along the ground
with the tapered end nearest to the winch. NEVER wind the cable
straight onto the drum from a coil.

3. Raise the cable tensioner away from the rope drum (if supplied
as part of your kit), and lock in position through the corresponding
holes in the tensioner frame and bracket using a suitable pin or bolt.

4. Rotate the rope drum under power until the rope fixing holes run
vertically at the front of the winch.

5. Pass the rope end through the roller fairlead, under the drum and
back over the top of the drum to pass through the rope hole furthest
way from the drum flange. Keep feeding the rope through to wrap
around the drum

FOUR TIMES

and into the rope fixing hole

nearest the drum flange.

6. Tighten the retaining screw ensuring that the rope end is flush
with the exit of the hole and not protruding.

7. Feed back any excess slack to tighten the four wraps neatly on
the drum.

8. Remove the locking pin from the cable tensioner to allow the
rollers to rest on the rope. Note: This assembly is under tension.
Special care should be taken to avoid trapping fingers, clothing etc.

9. Apply moderate tension to the rope.  Take care to ensure the
layers are neatly wrapped, as this will minimise damage to the
lower layers of rope when a load is applied.

PULLING OUT THE ROPE

Dis-engage the freespool. With
a pair of gloves on, pull out the
rope and secure to anchor or
load. Re-engage the freespool.

Note: Two wraps illustrated
for clarity.

Содержание 5050-PRO

Страница 1: ...x 44 0 1822 615204 E mail sales superwinch net Superwinch LLC Winch Drive Putnam Connecticut 06260 U S A Tel 01 800 323 2031 Fax 01 860 963 0811 E mail info superwinch com w w w s u p e r w i n c h c...

Страница 2: ...kits from 01 01 2010 01 INTRODUCTION 02 GENERAL SPECIFICATION DATA 03 INSTALLATION HYDRAULIC SYSTEM WINCH CABLE 04 MAINTENANCE AND USE FREESPOOL USE RUNNING IN MAINTENANCE SERVICING TIPS FOR EXTENDIN...

Страница 3: ...sed should under no circumstances be consumed and should be kept away from open wounds These substances include amoung others hydraulic oil SYNTHETIC RUBBER Many O ring seals flexible pipes and simila...

Страница 4: ...that winches are compliant with the European standard BS EN14492 1 Superwinch recommends that wire ropes should be as follows 10mm dia for H8P winch with a tensile grade of 1960 and a min break figure...

Страница 5: ...250 microns Return Line Filter Rating 10 40 microns INSTALLATION As a general rule Bigger Nominal Bore Hose Better Winch Performance In all installation work on a hydraulic system cleanliness and accu...

Страница 6: ...oles in the tensioner frame and bracket using a suitable pin or bolt 4 Rotate the rope drum under power until the rope fixing holes run vertically at the front of the winch 5 Pass the rope end through...

Страница 7: ...bled Gearbox The gearbox is prefilled with BP Energol GR XP 150 or equivalent at the factory this is suitable for temperate climate use If the winch is to be used in a different ambient temperature ra...

Страница 8: ...EMENT 1 Drain gearbox oil 2 Remove two screws Item 7 in Clutch Cover Item 5 3 Replace with two screws M5 x 0 8 pitch x 40mm long shortened to 38mm long 4 Unscrew six screws Item 10 and remove Clutch C...

Страница 9: ...ng 4 26 2517123 1 14 Drive Shaft 50 50056 1 15 Sun Gear 50 54013 1 16 Thrust Washer 10006 2 17 1st Stage Carrier Assy 10061 1 19 2nd Stage Carrier Assy 10011 1 20 Thrust Washer 10051 1 21 Gear Housing...

Страница 10: ...Fairlead Part No 5600 Standard Drum 190 mm Drum Length Roller Fairlead Part No 5610 Long Drum 253 mm Drum Length Pneumatic Freespool Part No 5603 Bow Shackles Part No 0509 Wire Rope 10mm x 23m Part N...

Страница 11: ...an implied warranty lasts so the above limitation may not apply to you C Incidential and Consequential Damages Subject to seller s Limited Warranty obligations set forth herein seller shall not be re...

Страница 12: ...Owners Manual 5 201 001 Issue 1 12 Page 07 NOTES...

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