Superabrasive Lavina 20G-X Скачать руководство пользователя страница 9

Superabrasive   

User Manual   Original Language 

Lavina® 20G-X   

4/2018 



 

The water hose must move freely and must be damage‐ 

free. 



 

Make sure the working surface is not too uneven. If it 

is, it may damage the machine. 

AFTER WORK IS COMPLETED 

 

Clean the machine and its 
surroundings properly 



 

Empty and clean the water tank 



 

Store the machine in a safe place 



 

Place the Propane bottle outside in designated storage 

THE WORK AREA

          

         

 

Prevent people or vehicles from entering the work area. 

 

Clear all hoses and cables from the work area. 

 

Always check the floor for debris 

PERSONAL PROTECTIVE EQUIPMENT 
(PPE) 

 

Always wear safety shoes when working with the machine. 



 

Always wear ear protectors when working with 

the machine. 



 

All personnel in the immediate work area must wear 

safety glasses with side shields. 



 

Always wear safety gloves when changing the tools. 



 

Always wear clothes suitable for the work environment. 



      

Always wear Carbon Monoxide Indicator badges 

as an extra precaution. 



 

The plastic indicator contains a colored indicator button 

that darkens in the presence of Carbon Monoxide. The 
relative darkness of the indicator button indicates the level 
of CO in the ambient atmosphere. Most indicator badges 
have a useful life of 30 days, depending on the 
concentration of contaminants, humidity, and temperature. 

TESTING 

 

 

 

 

There are a great number of instruments offered on the 

market to test for toxic gases. Only those designed to read 
carbon monoxide resulting from combustion engines are 
considered acceptable for testing exhaust emissions from 
propane powered floor machines. 

 

Some instruments are used to read “ambient air” and 

may 
be damaged if used to take readings in the muffler or tail 
pipe. Selecting the proper instrument is an important part 
of meeting the testing requirements.

 

 

  Generally speaking, units capable of reading in ppm, 
(parts per million), at ranges from 0 to 1000 are adequate 
for checking ambient air (air in the breathing zone of the 
operator). Instruments capable of testing carbon

 

monoxide in the exhaust should be able to read from 0 to 
at least 2000 ppm and should be certified by the 
manufacturer for that purpose. 

 

Some instruments and systems used for these purposes 

are: 
1

)    AMBIENT AIR MONITORING 

DRAGER Model 190: Manufactured by National 
Drager. 
SENSIDYNE gas sampling system with YB‐11038 
Sensidyne dectector tubes 

DRAGER gas sampling system with YB‐4620 Drager 
detective tubes 
GAS‐TECH Model CO‐95 
ENERAC POCKET 60: Manufactured by Energy 

Efficiency System 
2)    ENGINE EXHUAST    ANALYZERS 

HORIBA GAS ANALYZER 
ENERAC 2000 COMBUSTION ANALYZER 
ENERAC POCKET 60 

3)    DATA LOGGERS 

INDUSTRIAL SCIENTIFIC CORP. MODEL STX‐70 
CO MONITOR, Data‐Logger 
BIOSYSTEMS INC. “TEXILOG” Data‐Logger 

 

 

All instruments used for testing must be calibrated at 

intervals recommended by the manufacturer. The monitor, 
model number and date of calibration will be recorded with 
all test results. 

 
 
 
OPERATOR 

 

 

 

The operator must know the machine’s work 
environment. 

 

Only one operator can work with the machine at a time. 

 

The operator must be properly trained and well instructed prior 
operating the machine. 

 

The operator must understand all the instructions in this 
manual. 

 

The operator must understand and be able to interpret all 
the drawings and designs in manual. 

 

The operator must know all sanitation and safety 
regulations pertaining to the operation of 

 

The operator must have floor grinding experience. 

 

The operator must know what to do in case of emergency. 

 

The operator must have adequate technical knowledge and 
preparation. 

 

The operator is expected to operate their equipment safely 

 

and responsibly. They are responsible for the proper 
handling and storage of propane cylinders, identifying 
potential hazards associated with his job and avoiding 
these hazards at all times. 

PROPANE CYLINDERS

 

 

 

 

The Propane cylinders are constructed of either aluminum or 

steel. We recommend aluminum because it is lighter and 
guards against rusting. The cylinder used on propane powered 
floor machines is classified as a 4E240 cylinder. Its rated 
capacity is 20 lbs. and this designation refers to the model of 
the cylinder. Actual propane capacity 

achieved during filling can be less than, equal to, or slightly 
more than 20 lbs. Use only UL, CTC/DOT listed cylinders. 



 

The propane cylinder used on the floor machine is a motor fuel 

cylinder as listed by the Department of Transportation. Unlike 
the common 20‐lb propane outdoor grill cylinders (which are not 
legal for use on propane floor machines), 
the motor fuel cylinder has a number of safety systems 
designed into it to ensure your safety at all times. 



 

There are two types of 20 lb. motor fuel cylinders. 

Содержание Lavina 20G-X

Страница 1: ...LAVINA 20G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 2...

Страница 3: ...arts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine...

Страница 4: ...OL HOLDER KEY 19 FOAM PLATE 19 SECURITY PLATE FOR QUICKCHANGE PADS 19 6 POPULAR TOOLS 20 7 MAINTENANCE AND INSPECTION 21 REMARK 21 MECHANICAL PARTS 21 CLEANING 21 CHECK HOURLY 21 CHECK DAILY 21 CHECK...

Страница 5: ...he frame is adjustable in height and allows the operator to work in a correct and safe posture The LED lights Fig 1 1 Fig 1 2 enables the operator to work in darker areas Existing lighting system does...

Страница 6: ...ar ear protectors LABEL DATA The data on the label provides the correct Voltage and kW needed for operational purposes Weight needed for transportation purposes production year and serial number neede...

Страница 7: ...illed or uninstructed operator may cause correlated residual risks Such risks are Position Risks due to operator s incorrect working position Entanglement Risks due to wearing inappropriate working cl...

Страница 8: ...he public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given work area is minimal CARB EPA The California Air Reso...

Страница 9: ...RAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 11038 Sensidyne dectector tubes DRAGER gas sampling system with YB 4620 Drager detective tubes GAS TECH Model CO 9...

Страница 10: ...in use propane cylinders always should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least f...

Страница 11: ...work in a correct and safe posture Fig 3 1 Fig 3 2 Fig 3 3 Fig 3 5 Choose the upright position to move easy the machine The machine has two built in weights Each one could stay in upward Fig 3 5 or d...

Страница 12: ...he weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg 660 lbs or greater STORAGE Always store the LAVINA X machine in a dry place Never tra...

Страница 13: ...SYSTEM COMPONENTS The following parts are included with the system Electronics Module Integrated Wire Harness Fuel Control Valve Fuel Control Housing O2 Sensor LPG Regulator with lock off Individual i...

Страница 14: ...iate pin SERVICE ALERTS The Fuel Minder also provides equipment specific service alerts for the following items Air Filter Oil Change Filter Spark Plugs Seal Replacements Chain Inspections Belt Inspec...

Страница 15: ...e hours Password required if set Factory Unlock This option is only used by Superabrasive and requires a factory assigned pin number to activate Tach Settings This allows you to adjust the tachometer...

Страница 16: ...ssemble modify or repair your device This product contains no user serviceable parts FCC Part 15 21 Any changes or modifications to this device that are not expressly approved by the manufacturer may...

Страница 17: ...re mounting VACUUM CONNECTION To connect a vacuum cleaner the Lavina 20G X is supplied with vacuum hose Cam Lock inlet C250 vacuum hose diam 2 5 in 63mm Fig 4 9 2 You can also dismount the Cam Lock ad...

Страница 18: ...48 52 hours as a reminder for oil change 7 Emergency button used to stop the motor in case of emergency 8 Panel cover Under the cover is the 30 Amp fuse for the electrical system and the contacts sepa...

Страница 19: ...w the engine to run until it stops from lack of fuel In case of emergency ONLY press the stop position on the Start Stop Engine switch 1 and disconnect the fuel line from the tank When finished with t...

Страница 20: ...ns They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing...

Страница 21: ...emissions will elevate CHECK DAILY After operating the Lavina X machine the operator should conduct a visual inspection of the machine Any defect should be solved immediately Pay attention to power c...

Страница 22: ...CING BELT AND PULLEY UNITS Check if belts and bearings are in good condition change if needed Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Страница 23: ...eck the engine oil level screw the dipstick in to get reading While changing engine oil check for leakage of engine oil at the various seals Do not exceed the 50 hour oil change interval Oil changes m...

Страница 24: ...n is done 1 Disconnect the flexible hose supplying water under the cover of the machine Fig 8 4 1 All water connections in the machines are with fittings types Push In and Release button 2 Unscrew the...

Страница 25: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 25 Figure 8 4 5 Figure 8 4 6 Figure 8 4 7 Figure 8 4 8 Figure 8 4 9 Figure 8 4 10 Figure 8 4 11 Figure 8 4 12...

Страница 26: ...rneath is the coupling to disconnect the control module from the motor Disconnect the coupling disconnect the cable and move it to the main head Fig 8 4 13 Fig 8 4 14 Fig 8 4 15 Fig 8 4 16 Fig 8 4 17...

Страница 27: ...emoving the pins This will require two people one person holds the carriage while the other pulls the pins Fig 8 4 24 Fig 8 4 25 After removing the pins carefully pull the carriage backwards to ensure...

Страница 28: ...he belt Fig 8 5 5 Take off the engine Fig 8 5 6 Reassemble in the same manner Fig 8 5 7 Tension the belt with bolt 4 on fig 8 5 7 or fig 8 5 4 The belt tension can be tested with a Frequency tension T...

Страница 29: ...older Fig 8 7 2 When the tool holder is dismounted you can change the sealers V Ring and Felt Ring By loosening four Hex cap flange bolts Fig 8 7 3 the adaptor comes loose Unscrew the six screws of th...

Страница 30: ...e adaptor Fig 8 8 12 are reliably tighten Mount the holder on the machine using the same socket as mentioned in 8 6 Fig 8 8 10 Fig 8 8 11 The retaining washer fits into the central hole C of adaptor a...

Страница 31: ...ready screw the two nuts pos 3 and pos 6 Fig 8 9 6 and the nuts pos 2 and pos 7 Fig 8 9 2 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 MOUNTING NEW PLANETARY CHAIN The planet...

Страница 32: ...5mm 1 8 3 16 in controlled in span X Fig 8 9 2 Be sure to tighten the locking nuts Fig 8 10 11 Fig 8 10 12 Fig 8 10 13 Fig 8 10 14 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED ATT...

Страница 33: ...as to be 22 25N m 16 18 ft lbs 8 12 REPLACING PULLEY UNITS See previous chapters to take of the tool holders and top cover Unscrew the screws of the bottom cover Fig 8 12 1 Set the bottom cover assemb...

Страница 34: ...own of the bushing take bushing out Fig 8 12 18 push key out Fig 8 12 19 now the washer releases Fig 8 12 20 dismount sealer cap Fig 8 12 21 the pulley can be released with two crowbars do not use exc...

Страница 35: ...Tighten the nuts pos 2 Fig 8 13 1 on the sectors and unscrew half rev Fig 8 13 5 This will allow the tensioner turn in minimum clearance Fast light the belt Fig 8 8 7 in order to achieve the right pos...

Страница 36: ...and adjust the tension with the nut seen in When the right tension is reached close the contra nuts and the two nuts of the support Reassemble in the same manner PLEASE MAKE SURE YOU CHECK THE TENSIO...

Страница 37: ...erabrasive Inc cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the SORE owner you should however be aware that Supera...

Страница 38: ...ted part provided that such diagnostic work is performed at a warranty station 7 Superabrasive Inc is liable for damages to other engine or equipment components proximately caused by a failure under w...

Страница 39: ...00 Control Board 1 8 L20GX 40 20 00 Control Board With throttle cable 1 9 L20GX 06 00 00 Regulator set 1 10 L20GX 02 00 00 Vacuum Hose 1 2 LAVINA 20G X BUMPER No Item No Description Pcs 1 L20GX 01 10...

Страница 40: ...crew 4 2 M4X30ISO7380F Screw 2 3 GT 440 Start Switch 1 4 V1D2GHT1 6KP48 100 Light Switch 1 5 V1D2BH01 6KZML 100 Water Switch 1 6 V1D2AH01 6KZL7 100 Clutch Switch 1 7 V USB 24 G11 1BB1 Charger 1 8 L20G...

Страница 41: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 41...

Страница 42: ...3 Strap axle 1 35 025X300 PE Tube 2 13 L20GX 23 00 11 K Lock Lever 1 36 A49 00 00 00 Regulator for Water pump with connectors 1 13 1 M5X14DIN933 Bolt 1 37 A48 00 00 00 Water pump with connectors 1 13...

Страница 43: ...8 CP4916 16 Orifice Plate 1 9 4676 1 4 UNIJET ADAPTER 1 10 6322 56 56WP2 Tube To Hose Stem 1 10 LAVINA 20G X WATER PUMP REGULATOR No Item No Description Pcs 1 70105 Water Pump Regulator 1 2 16UNF Nut...

Страница 44: ...t 4 6 SAB 3 8 16X1 1 4 Bolt 4 7 HP6408MHP30 Transmission Belt 1 8 M12X25DIN933 Bolt 4 9 M12DIN127B Spring Washer 4 10 L20GX 10 06 00 Front Guard 1 11 M6X16DIN6921 Bolt 8 12 L20GX 10 05 00 Back Guard 1...

Страница 45: ...ht Fork 1 12 5 L32D 10 00 24 Washer 2 6 M8X12DIN6921 Bolt 2 12 6 M8DIN6923 Nut 2 7 L20GX 19 20 00 Inspection Cover 1 12 7 L20GX 17 10 04 Washer 1 8 L20GX 19 00 00 Top Cover Assembly 1 12 8 M8DIN125A W...

Страница 46: ...2 M6DIN980V Self Locking Nut 12 3 3 M6X40DIN7991 Screw 6 3 4 M6X30DIN7991 Screw 6 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 16 LAVINA 20G X BOTTOM COVER PARTS 1 No Item N...

Страница 47: ...asher 1 14 L20GX 15 00 07 Cap for Rotary Seal 1 4 L20NS 00 00 08 Central Pulley 1 15 M5X12DIN7991 Screw 4 5 DIN6885A8X7X36 Key 1 16 M8X40DIN6921 Bolt 2 6 B65DIN471 Retaining Ring 1 17 L20GX 15 00 29 B...

Страница 48: ...8DIN6923 Nut 2 1 6 M5X12DIN6921 Bolt 1 13 L20X 11 00 00 Pulley Unit Assembly 2 1 7 L25X 10 00 46 Washer 1 14 B10DIN471 Retaining Ring 1 2 A10013943 Retaining Ring 2 15 10DIN127B Spring Washer 1 3 601...

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