Superabrasive Lavina 20G-X Скачать руководство пользователя страница 21

Superabrasive   

User Manual   Original Language 

Lavina® 20G-X   

4/2018 

21 

 

7.MAINTENANCE AND INSPECTION 

REMARK 

Tampering w/Emission Control System Prohibited 

Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering 
inoperative by any person other than far purposes of maintenance,  repair, or replacement,  of any device or element at design 
incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or 
while it is in use, or (2) the use of the engine after such device or element of design has been removed or rendered 
inoperative by any person. Among those acts presumed to constitute tampering, involve the parts/systems  listed below: 

 

Carburetor and internal parts 

 

Spark plugs 

 

Magneto or electronic ignition system 

 

Fuel filter element 

 

Air cleaner elements 

 

Crankcase  

 

Cylinder heads  

 

Breather chamber and internal parts  

 

Intake pipe and tube 

MECHANICAL PARTS 

 

Parts such as the belt, seal rings, cap rings, spiders, buffers, guard assembly, tires are subject to wear and should be replaced 
as needed. 

 

CLEANING 

Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before they 
cause damage to the machine. Most importantly, check and clean the tool plate connections,  vacuum hoses, water tank and 
the Propane installation. 

 

CHECK HOURLY 
BONNET FILTER

 ‐ Make sure the bonnet air filter a top the engine is clean. It should be changed hourly and thoroughly 

cleaned before reuse. The same for the recoil dust filter. If neglected the engine will overheat and carbon monoxide 
emissions will elevate. 

CHECK DAILY 

After operating the Lavina® X machine, the operator should conduct a visual inspection of the 
machine. Any defect should  be solved immediately.  Pay attention to power  cords, plugs and 
vacuum hoses, loose bolt or screws. 
Tool holders: Buffers and elastic element are consumables and must be visually checked daily 
and replaced if needed. See that flanges or discs are mounted and locked well in place. The key 
lock holders (butterflies) should be also checked. 
Check the rubber buffers and fixing of the holders. The flange holding the buffers (Fig.7.1_1) 
has to be firmly fixed to the unit. A gap seen there means that there are loose screws fixing the 
holder. The screws have to be tightened immediately for 
safe operation. Working with loose screws on the holder 
could  also  cause  bad  damages  on  the  machine. 
Tightening 

force 

of 

the 

screws 

has 

to 

be 

22...25N.m(16...18 ft/lbs). 
It is very important to regularly check the screws 

(Fig.7.1_2) that fix the “Quickchange” holder to the safety part, so that the holder will not fly 
away if the buffers get damaged. “Quickchange” should be clean.

 

CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS 

Replace the oil in the engine after the first 8 hours work, according to the instructions  of 
the engine manufacturer. 
Always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC 

CHECK AND REPLACE AFTER THE FIRST 15 WORKING HOURS 

Check the belt tension after 15 hours working with the machine. 
The bottom cover has a control cover (Fig.7.2) that allows fast and easy control and correction 
of the belt. It is recommended to check the tension of the belt after the first 15 hours and to 
tighten if necessary. For the correct tension, see TROUBLESHOOTING “mounting the belt”. 
Every time you open the control cover, mount back all the screws. 

 

Figure 7.1 
 
 
 

Figure 7.2 
 
 
 

Содержание Lavina 20G-X

Страница 1: ...LAVINA 20G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 2...

Страница 3: ...arts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine...

Страница 4: ...OL HOLDER KEY 19 FOAM PLATE 19 SECURITY PLATE FOR QUICKCHANGE PADS 19 6 POPULAR TOOLS 20 7 MAINTENANCE AND INSPECTION 21 REMARK 21 MECHANICAL PARTS 21 CLEANING 21 CHECK HOURLY 21 CHECK DAILY 21 CHECK...

Страница 5: ...he frame is adjustable in height and allows the operator to work in a correct and safe posture The LED lights Fig 1 1 Fig 1 2 enables the operator to work in darker areas Existing lighting system does...

Страница 6: ...ar ear protectors LABEL DATA The data on the label provides the correct Voltage and kW needed for operational purposes Weight needed for transportation purposes production year and serial number neede...

Страница 7: ...illed or uninstructed operator may cause correlated residual risks Such risks are Position Risks due to operator s incorrect working position Entanglement Risks due to wearing inappropriate working cl...

Страница 8: ...he public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given work area is minimal CARB EPA The California Air Reso...

Страница 9: ...RAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 11038 Sensidyne dectector tubes DRAGER gas sampling system with YB 4620 Drager detective tubes GAS TECH Model CO 9...

Страница 10: ...in use propane cylinders always should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least f...

Страница 11: ...work in a correct and safe posture Fig 3 1 Fig 3 2 Fig 3 3 Fig 3 5 Choose the upright position to move easy the machine The machine has two built in weights Each one could stay in upward Fig 3 5 or d...

Страница 12: ...he weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg 660 lbs or greater STORAGE Always store the LAVINA X machine in a dry place Never tra...

Страница 13: ...SYSTEM COMPONENTS The following parts are included with the system Electronics Module Integrated Wire Harness Fuel Control Valve Fuel Control Housing O2 Sensor LPG Regulator with lock off Individual i...

Страница 14: ...iate pin SERVICE ALERTS The Fuel Minder also provides equipment specific service alerts for the following items Air Filter Oil Change Filter Spark Plugs Seal Replacements Chain Inspections Belt Inspec...

Страница 15: ...e hours Password required if set Factory Unlock This option is only used by Superabrasive and requires a factory assigned pin number to activate Tach Settings This allows you to adjust the tachometer...

Страница 16: ...ssemble modify or repair your device This product contains no user serviceable parts FCC Part 15 21 Any changes or modifications to this device that are not expressly approved by the manufacturer may...

Страница 17: ...re mounting VACUUM CONNECTION To connect a vacuum cleaner the Lavina 20G X is supplied with vacuum hose Cam Lock inlet C250 vacuum hose diam 2 5 in 63mm Fig 4 9 2 You can also dismount the Cam Lock ad...

Страница 18: ...48 52 hours as a reminder for oil change 7 Emergency button used to stop the motor in case of emergency 8 Panel cover Under the cover is the 30 Amp fuse for the electrical system and the contacts sepa...

Страница 19: ...w the engine to run until it stops from lack of fuel In case of emergency ONLY press the stop position on the Start Stop Engine switch 1 and disconnect the fuel line from the tank When finished with t...

Страница 20: ...ns They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing...

Страница 21: ...emissions will elevate CHECK DAILY After operating the Lavina X machine the operator should conduct a visual inspection of the machine Any defect should be solved immediately Pay attention to power c...

Страница 22: ...CING BELT AND PULLEY UNITS Check if belts and bearings are in good condition change if needed Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Страница 23: ...eck the engine oil level screw the dipstick in to get reading While changing engine oil check for leakage of engine oil at the various seals Do not exceed the 50 hour oil change interval Oil changes m...

Страница 24: ...n is done 1 Disconnect the flexible hose supplying water under the cover of the machine Fig 8 4 1 All water connections in the machines are with fittings types Push In and Release button 2 Unscrew the...

Страница 25: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 25 Figure 8 4 5 Figure 8 4 6 Figure 8 4 7 Figure 8 4 8 Figure 8 4 9 Figure 8 4 10 Figure 8 4 11 Figure 8 4 12...

Страница 26: ...rneath is the coupling to disconnect the control module from the motor Disconnect the coupling disconnect the cable and move it to the main head Fig 8 4 13 Fig 8 4 14 Fig 8 4 15 Fig 8 4 16 Fig 8 4 17...

Страница 27: ...emoving the pins This will require two people one person holds the carriage while the other pulls the pins Fig 8 4 24 Fig 8 4 25 After removing the pins carefully pull the carriage backwards to ensure...

Страница 28: ...he belt Fig 8 5 5 Take off the engine Fig 8 5 6 Reassemble in the same manner Fig 8 5 7 Tension the belt with bolt 4 on fig 8 5 7 or fig 8 5 4 The belt tension can be tested with a Frequency tension T...

Страница 29: ...older Fig 8 7 2 When the tool holder is dismounted you can change the sealers V Ring and Felt Ring By loosening four Hex cap flange bolts Fig 8 7 3 the adaptor comes loose Unscrew the six screws of th...

Страница 30: ...e adaptor Fig 8 8 12 are reliably tighten Mount the holder on the machine using the same socket as mentioned in 8 6 Fig 8 8 10 Fig 8 8 11 The retaining washer fits into the central hole C of adaptor a...

Страница 31: ...ready screw the two nuts pos 3 and pos 6 Fig 8 9 6 and the nuts pos 2 and pos 7 Fig 8 9 2 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 MOUNTING NEW PLANETARY CHAIN The planet...

Страница 32: ...5mm 1 8 3 16 in controlled in span X Fig 8 9 2 Be sure to tighten the locking nuts Fig 8 10 11 Fig 8 10 12 Fig 8 10 13 Fig 8 10 14 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED ATT...

Страница 33: ...as to be 22 25N m 16 18 ft lbs 8 12 REPLACING PULLEY UNITS See previous chapters to take of the tool holders and top cover Unscrew the screws of the bottom cover Fig 8 12 1 Set the bottom cover assemb...

Страница 34: ...own of the bushing take bushing out Fig 8 12 18 push key out Fig 8 12 19 now the washer releases Fig 8 12 20 dismount sealer cap Fig 8 12 21 the pulley can be released with two crowbars do not use exc...

Страница 35: ...Tighten the nuts pos 2 Fig 8 13 1 on the sectors and unscrew half rev Fig 8 13 5 This will allow the tensioner turn in minimum clearance Fast light the belt Fig 8 8 7 in order to achieve the right pos...

Страница 36: ...and adjust the tension with the nut seen in When the right tension is reached close the contra nuts and the two nuts of the support Reassemble in the same manner PLEASE MAKE SURE YOU CHECK THE TENSIO...

Страница 37: ...erabrasive Inc cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the SORE owner you should however be aware that Supera...

Страница 38: ...ted part provided that such diagnostic work is performed at a warranty station 7 Superabrasive Inc is liable for damages to other engine or equipment components proximately caused by a failure under w...

Страница 39: ...00 Control Board 1 8 L20GX 40 20 00 Control Board With throttle cable 1 9 L20GX 06 00 00 Regulator set 1 10 L20GX 02 00 00 Vacuum Hose 1 2 LAVINA 20G X BUMPER No Item No Description Pcs 1 L20GX 01 10...

Страница 40: ...crew 4 2 M4X30ISO7380F Screw 2 3 GT 440 Start Switch 1 4 V1D2GHT1 6KP48 100 Light Switch 1 5 V1D2BH01 6KZML 100 Water Switch 1 6 V1D2AH01 6KZL7 100 Clutch Switch 1 7 V USB 24 G11 1BB1 Charger 1 8 L20G...

Страница 41: ...Superabrasive User Manual Original Language Lavina 20G X 4 2018 41...

Страница 42: ...3 Strap axle 1 35 025X300 PE Tube 2 13 L20GX 23 00 11 K Lock Lever 1 36 A49 00 00 00 Regulator for Water pump with connectors 1 13 1 M5X14DIN933 Bolt 1 37 A48 00 00 00 Water pump with connectors 1 13...

Страница 43: ...8 CP4916 16 Orifice Plate 1 9 4676 1 4 UNIJET ADAPTER 1 10 6322 56 56WP2 Tube To Hose Stem 1 10 LAVINA 20G X WATER PUMP REGULATOR No Item No Description Pcs 1 70105 Water Pump Regulator 1 2 16UNF Nut...

Страница 44: ...t 4 6 SAB 3 8 16X1 1 4 Bolt 4 7 HP6408MHP30 Transmission Belt 1 8 M12X25DIN933 Bolt 4 9 M12DIN127B Spring Washer 4 10 L20GX 10 06 00 Front Guard 1 11 M6X16DIN6921 Bolt 8 12 L20GX 10 05 00 Back Guard 1...

Страница 45: ...ht Fork 1 12 5 L32D 10 00 24 Washer 2 6 M8X12DIN6921 Bolt 2 12 6 M8DIN6923 Nut 2 7 L20GX 19 20 00 Inspection Cover 1 12 7 L20GX 17 10 04 Washer 1 8 L20GX 19 00 00 Top Cover Assembly 1 12 8 M8DIN125A W...

Страница 46: ...2 M6DIN980V Self Locking Nut 12 3 3 M6X40DIN7991 Screw 6 3 4 M6X30DIN7991 Screw 6 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 16 LAVINA 20G X BOTTOM COVER PARTS 1 No Item N...

Страница 47: ...asher 1 14 L20GX 15 00 07 Cap for Rotary Seal 1 4 L20NS 00 00 08 Central Pulley 1 15 M5X12DIN7991 Screw 4 5 DIN6885A8X7X36 Key 1 16 M8X40DIN6921 Bolt 2 6 B65DIN471 Retaining Ring 1 17 L20GX 15 00 29 B...

Страница 48: ...8DIN6923 Nut 2 1 6 M5X12DIN6921 Bolt 1 13 L20X 11 00 00 Pulley Unit Assembly 2 1 7 L25X 10 00 46 Washer 1 14 B10DIN471 Retaining Ring 1 2 A10013943 Retaining Ring 2 15 10DIN127B Spring Washer 1 3 601...

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