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Copyright © 2009 Suntrap Pty Ltd All rights reserved ABN 87 117 052 856 

9. Connections to the middle and bottom of the Solar Tank

The middle Solar tank connection (Point G)  
Solar hot water in - has a non-return valve fitted. 
Connection is made via 15mm W62 brass fitting. 

Please note the purge valve which must be 
used to remove all the air from the solar 
collectors and the system during the initial fill 
with water. Failure to bleed air from this point 
will prevent the solar return water from operating 
the non return valve. All air must be expelled at 
this point and only water be present, otherwise 
the solar water will not circulate between the 
solar collectors and the tank. 

WARNING –

water expelled from this point can be 
extremely hot and precautions must be 
taken.

The Solar tank temperature receptacle (Point U) 
is where the sensor cable from the Solar Control 
unit (front ‘TANK’ socket marked blue) is placed. 
Push the sensor head in as far as it will go. This 
is the point where the tank temperature is 
measured .

The mains cold water in at the bottom of the 
Solar tank connection (H) is made by screwing 
the complete assembly into the tank. 
Connection to the pipe is made via the W63 
bent brass fitting. 

The solar recycle connection (solar flow) is 
connected from Point P on the tank to the inlet 
to the solar pump (Point D).

G

U

H

P

U

10. The completed Solar Hot Water Tank assembly

The Tank and Solar control kit must be 
positioned close together

The Solar tank must sit on firm and level ground

If the solar tank is to be installed inside a 
building, then solar tank must sit within a ‘safe 
tray’ which meets the drainage requirements of 
AS/NZS 3500.4

Electric Boost:

Solar hot water is piped directly to the domestic 
hot water taps (via a Tempering valve). An 
electrical connection must be made from the 
Solar Hot Water tank to a dedicated electrical 
heater supply to provide a ‘boost’ at times when 
necessary. (connected to a dedicated electrical 
supply for this purpose - (point O)
Electrical cable entry is via an entry provided
to the side of the access cover

Gas Boost:

A separate Gas Boost heater must be installed 
on the hot water outlet from the solar tank. For 
maximum operational efficiency the Gas Boost 
heater (incorporating the Solar Transfer Valve 
(STV) should be mounted as close as possible to 
the solar tank to minimise the effect of ‘dead leg’
water (water that goes cold in the pipes between 
the Tank and Gas Boost heater) from 
unnecessarily activating the Gas boost heater.
A Tempering valve is also required to be fitted, 
prior to the hot water going to the domestic hot 
water taps.

Electrical connection for Boost (Point O)

Cable
Entry
point

Part/n EST315

Safe
Tray

Содержание ST-160-16

Страница 1: ...c Boost Models ST 160 16 ST 250 32 ST 315 32 ST 250 48 ST 315 48 December 2010 issue 10 4 Suntrap Pty Ltd PO Box 3164 Dural NSW 2158 Tel 02 9651 2866 Gas Boost Models ST 160NG21 16 ST 160LPG21 16 ST 2...

Страница 2: ...s 6 The Suntrap Solar Control Kit 7 Connections to the Suntrap Solar Collectors 8 Connections to the top of the Solar Hot Water Tank 9 Connections to the middle and bottom of the Solar Hot Water Tank...

Страница 3: ...ated tube collectors Configuration Annual Energy Saving 10 Year Renewable Energy Certificate Allocation Zone 1 Zone 2 Zone 3 Zone 4 Zone 1 Zone 2 Zone 3 Zone 4 ST 160NG21 16 ST 160LPG21 16 ST 250NG26...

Страница 4: ...the pipe between the Solar preheat tank and Gas Booster must use Armaflex 32mm thickness insulation 2 About your Suntrap Solar Hot Water System Congratulations for choosing a Suntrap Solar Hot Water...

Страница 5: ...e tray so that in the event of a leak the property will not be damaged by water AS NZS 3500 4 Draining of the safe tray must also comply with AS NZS 3500 4 Caring for your system At the top of the Sol...

Страница 6: ...tre solar hot water tank with 2 solar collectors and electric boost 1980mm h x 580mm dia ST 250 48 250 litre solar hot water tank with 3 solar collectors and electric boost 1620mm h x 580mm dia ST 315...

Страница 7: ...x 3 4 CTI unions 1 x 82mm x 20mm diameter copper pipe FCS002 Coupling components used to connect 2 x Solar Collectors together For 3 x solar collectors ST 250 48 ST 315 48 ST 250NG26 48 ST 250LPG26 48...

Страница 8: ...ples 1 x W62 straight brass fitting Part n PLV00A 1 x Pressure Limiting Valve 500 kpa assembly 1 x 15mm nipple 1 x W62 straight brass fitting Part n NRV00A 1 x Solar Return Inlet check valve 1 x 20mm...

Страница 9: ...is item is packed behind the electrical heater accesspanel In the Everlast Electric boosted Solar Tanks END004 Plastic End Caps for Roof Frame SET348 3 x Solar Collectors EST315 Everlast stainless ste...

Страница 10: ...SWR00A Solar Collector outlet assembly SWI00A Solar Collector inlet assembly including the Expansion Control Valve NRV00A Solar Return Inlet Non Return Valve with Purge Valve assembly Solar hot water...

Страница 11: ...tacle Shut off ball valve S T C Use copper Tee G Cold Water in V Blanking Plug Solar Collector temp receptacle P Solar Hot water tank R Solar Hot Water tank Solar Pump Solar Control Unit Solar Collect...

Страница 12: ...are the Tank sensor from Point H and the Collector sensor from Point K cables E 1 2 3 D The Suntrap Solar Control Kit Gas The Gas Boost Solar Control Kit contains the following items 1 The Solar Pump...

Страница 13: ...ve and the M x CTI Conetite union to join to 15 mm pipe Point L Part n SCU20A and SOV00A Part n CWI20A H and BSR00A U Part n SWR00A L Part n SWI00A K U H L K 850kpa Pressure and Temperature Relief val...

Страница 14: ...hrough the F to 15mm brass adapter use thread tape Screw the Expansion Control Valve onto the Tee using the 15 mm nipple supplied use thread tape The solar collectors are connected in series using bra...

Страница 15: ...olar collector threaded connections Note This part is not supplied with a 1 x solar collector system M and N L 8 Connections to the top of the Solar Hot Water Tank This picture shows the connection to...

Страница 16: ...lar flow is connected from Point P on the tank to the inlet to the solar pump Point D G U H P U 10 The completed Solar Hot Water Tank assembly The Tank and Solar control kit must be positioned close t...

Страница 17: ...on on a hot day the Solar collectors and fittings will be too hot to touch Turn off mains water supply valve Make sure all connections are tightened Make sure all fittings are securely tightened Ensur...

Страница 18: ...supplied Tap in the 4 x plastic end caps into the cut off ends of the frame square sections 4 x L shaped brackets attach each collector frame to the Roof Frame With all the evacuated glass tubes remov...

Страница 19: ...l 32mm thickness insulation between the Solar Preheat Tank and the Gas Booster Position the Solar Hot Water tank on firm and level ground near an electrical supply Screw the Shut off valve to the outl...

Страница 20: ...he sun 14 Priming and filling the system Fit the Solar hot water outlet connector to the Solar Tank using thread tape Point H Connect the DuoValve P N DUO00A and the water Pressure Limiting Valve P N...

Страница 21: ...e piece SL I 1500 Collector tubes U 1500 16 MODEL Suntrap Evacuated U Tube Solar Collector Features Simple structure and stable operation Utilization all year round even in cold climates Can operate w...

Страница 22: ...system or a component is replaced by Suntrap the balance of any original warranty will remain effective The replacement part does not carry any additional warranty 14 Suntrap s obligations under this...

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