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Quickie Rhapsody Service Manual Contents

Introduction ...................................................... 0.1
VR2 Controller ................................................. 0.2
Plugs/Connectors ............................................ 0.3
Basic Tool List & Main Wiring Diagram  .......... 0.4

Section 1

Troubleshooting: No Power ................................ 1
1.1 Circuit Breaker Reset ....................................1
1.2 Test Joystick ..................................................1
1.3 Battery Test ....................................................1
1.4   Not Charging ...............................................2
1.5  Battery Connection Test ...............................3
1.6  Check Battery Wire Harness ........................4
1.7  Battery Fuse .................................................4
1.9  Main Harness ...............................................4
1.8  Circuit Breaker Test ......................................4

Section 2

Understanding VR2 Controller Display ................5
2.1   The Maximum Speed Indicator Ripples .......5
2.2  The Maximum Speed Indicator Flashes .......5
2.3  Battery Gauge is Steady...............................5
2.4  Battery Gauge Flashes Slowly .....................5
2.5  Battery Gauge Steps Up...............................5
2.6  Battery Gauge Blinks Once Every 2.5 Sec-
onds .....................................................................5
2.7  Battery Gauge Flashes Rapidly  ...................5

Section 3

Understanding VR2 Controller Diagnostics 
Codes ............................................................... 6
3.1  One Bar - Low Battery Voltage ) ................. 6
3.2  Two Bars - Left Motor Disconnected  ......... 6
3.3  Three Bars - Left Motor Wiring Trip) ........... 7
3.4   Four Bars- Right Motor Disconnected ....... 8
3.5   Five Bars - Right Motor Wiring Trip ........... 9
3.6    Six Bars - Charger Connected.................. 9
3.7    Seven Bars - Possible Joystick Trip  ........ 9
3.8   Eight Bars - Possible Control System Trip  9
3.9 Nine Bars - Solenoid Brake Trip ................ 10
3.10 Ten Bars - High Battery Voltage  ............. 10
3.11 Seven Bars + Speed Profile Indicator Com-
munication Error  ............................................. 10

Section 4

Disassembly/Reassembly, and Adjustment .... 11
Step 1 - Seat removal ...................................... 11
Step 2 - Footrest  adjustment and removal ..... 12
Step 3 - Shroud removal.................................. 12
Step 4 - Battery removal .................................. 13
Step 5 - Controller removal.............................. 13
Step 6 - Motor removal .................................... 14
Step 7 - Shock removal ................................... 15
Step 8 - Caster removal................................... 15
Step 9 - On-Board Charger removal................ 16
Step 10 - Suspension adjustment.................... 16

Содержание Quickie Rhapsody

Страница 1: ...Quickie Rhapsody Service Manual 2006 Sunrise Medical Inc 101976 Rev A...

Страница 2: ...ery Gauge Flashes Rapidly 5 Section 3 Understanding VR2 Controller Diagnostics Codes 6 3 1 One Bar Low Battery Voltage 6 3 2 Two Bars Left Motor Disconnected 6 3 3 Three Bars Left Motor Wiring Trip 7...

Страница 3: ...oubleshooting guide for the Quickie Rhapsody Pho tographs and content may differ from the actual products in some cases due to changes in specifications and other factors This Service Manual is intend...

Страница 4: ...cate charge level Speed Profile indicator A series of five LED s whichdisplay speed and profile settings On Off Key Press to power on or off the power chair or Control ler Horn Key Activates a warning...

Страница 5: ...grammer 1 Black 2 White 3 Yellow 4 Red 2 1 3 charger port Motor Plug Charger port Outside View 4pin M1 RIGHT SIDE MOTOR M2 LEFT SIDE MOTOR JSM JOYSTICK MODULE INH 2 INHIBIT 2 A1 ACTUATOR 1 A2 ACTUATOR...

Страница 6: ...f tools should enable any task to be dealt with Some will only occasionally be needed but it is advisable to own or have access to them 17mm Deep Socket wrench 13mm combination wrench Cutter for zip t...

Страница 7: ...6 1 2 Test Joystick 1 1 Circuit Breaker Reset A1 2 1 If On off button is pressed and no light or bar is shown check for tripped circuit breaker see figure A1 1 1 and make sure all connections are clea...

Страница 8: ...ure the voltage across pin one and pin two fig 1 4 1 If the voltage meter reads approximately 24 volts replace the charger if the meter reads less than 12 volts check the coresponding pins ont the con...

Страница 9: ...tage then replace the joy stick module If the voltage meter reads zero voltage measure the cor responding pins on the VR2 controller as shown in figure 1 5 2 If the voltage meter reads full voltage th...

Страница 10: ...e cap inspect the fuse to see if the fuse is blown To make sure the fuse is not blown set the meter to ohms and measure the resis tance across the fuse see figure A1 7 1 If the meter reads more than o...

Страница 11: ...5 V the red light starts to blink Each bar represents a 5V value The controller requires 18V to start and a minimum of 16V to work once started Indicates the wheelchair batteries are being charged wit...

Страница 12: ...een 0 to 1 5 ohms then replace the controller If none of the above corrects the problem replace the left motor 3 2 Two Bars Left Motor Disconnected 3 1 One Bar Low Battery Voltage This code could indi...

Страница 13: ...ts of the connector see figure A3 3 1 Measure the resistance from the bottom contact of the black thick wire on the 4 pin left motor connector to each of the top contacts of the connector see below ri...

Страница 14: ...ottom contacts of the thicker wires on the 4 pin motor connector as shown in figure A3 4 2 If the meter reads between 0 to 1 5 ohms then replace the controller If none of the above corrects the proble...

Страница 15: ...he joystick is in the center position before switching on the control system Check that the batteries are fully charged and in good condition examine the joystick for damage This fault can be caused b...

Страница 16: ...reads more than 30 volts replace the charger If the Batteries connections and voltage level are correct replace the controller The parking brakes have a bad connection Check the parking break and mot...

Страница 17: ...e Remember to lay cables on the seat otherwise they may become tangled when taking off the seat Fold seat back down figure s1 2 2 Remove front hand screws figure s1 3 3 Loosen knobs on rear seat posts...

Страница 18: ...is pin To remove footplate Remove clevis pin fig s2 1 1 slide footrest assembly out of frame fig s2 2 2 Top shroud Remove four wing bolts fig s3 1 holding top shroud 1 and remove Front shroud Complete...

Страница 19: ...ttery Remove the footrest step 2 1 Remove front shroud step 3 2 Disconect battery harnesses fig s4 1 3 Unplug all connectors from the controller 4 Loosen and remove wing nuts 5 Remove controller from...

Страница 20: ...socket wrench to remove the drive wheel 3 fig s6 2 Using two 13mm wrenches remove four bolts and nuts 4 s6 3 holding motor plate to the frame Remove the cotter pin A fig s6 4 holding the cog 5 releas...

Страница 21: ...nsert the M12x1 75x100 hex bolt D through the front 1 suspension arm F and the lower hole in the shock insert the suspensiopn shock mount shaft into the top 2 hole in the shock replace the two M6x17 s...

Страница 22: ...rear cover s9 1 1 s9 1 s9 2 s10 1 Remove 2 straps on charger straps and remove char 2 ger s9 2 Adjust nut down to stiffen the ride Adjust nut up to soften the ride Step 9 On Board Charger removal Step...

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