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MAINTENANCE INSPECTION CHECKLIST 

VOYAGER 420 - 550 – 800 (rev. 3) 

19 

7.11 Maintenance  Inspection  Checklist 

 

TO BE INSPECTED BY USER 
ITEM INITIALLY 

BEFORE 

EVERY 

USE 

EVERY 

MONTHS 

EVERY 

MONTHS 

EVERY 

YEAR 

EVERY 

2 YEARS 

LIFT DEVICE 

Inspect for missing hardware or broken panel. 

X X    X  

Inspect strap for wear. 

 X X      

Battery recharge. 

 X        

Inspect carry bar on the strap of the lift for 
damage or cracks. 

    X  

Inspect wheels in rail for damage, rust or 
cracks. Replace if damaged. 

    X  

Overall inspection by authorized personnel 

    X  

SLING AND HARDWARE 

Check all sling attachments for sign of wear. 

 X        

Inspect sling material for wear or deterioration. 

 X        

Inspect sling straps for wear. 

 X        

Inspect for any defects or loose threads in the 
"stitched areas". 

 X        

Cleaning sling as indicated on the tag. 

When Necessary 

Verify emergency stop cord. 

     X    

Verify emergency lowering. 

     X    

 

MAINTENANCE BY A CERTIFIED TECHNICIAN 

Replace strap. 

 

 

 

 

 

Inspect the welding aspect on the frame to 
detect cracks. 

    X  

Inspect sprockets for wear. 

 

 

 

 

 

 

Inspect connecting joints for proper attachment. 

    X  

Verify that the emergency brake on the drum is 
turning freely. 

    X  

Verify emergency devices for good functioning 

    X  

Load test with the SWL (maximum working 
capacity). 

    X  

 

Maintenance inspection points are suggested by the manufacturer, however in certain cases, 
some inspections should be done on a more frequent basis. By continuing to use the lift 
without replacing the listed parts in this maintenance inspection checklist, caregiver and 
patient safety is greatly compromised. 

 

 

Содержание Oxford Voyager Series 420

Страница 1: ...ead these instructions before installing operating or servicing this system Series 420 550 and 800 Instruction manual Part 001 08860 USER MANUAL Revision 4 Jan 2002 1 1 1 DO NOT DESTROY KEEP KEY ENCLOSED AND MANUAL WITH THE LIFT AT ALL TIMES ...

Страница 2: ... Wheelchair Category B Bed Category C Bath Category D Toilet shower chair Category E Floor Category F 90 degree rotation The Voyager series are suitable for patients in the sitting sitting recumbent and recumbent positions Approvals CSA 601 1 UL 2601 1 EN 60601 1 EN ISO 10535 Lifting device SGS UK Test Report DUR22107 AC OO Note BHM Medical is constantly improving its products For this reason it m...

Страница 3: ...S 8 2 9 EQUIPMENT WARNING LABELS 8 3 DESCRIPTION VOYAGER 420 9 3 1 Lift Unit 9 3 2 Parts Description 9 3 3 What s included 9 3 4 Dimensions 9 4 DESCRIPTION VOYAGER 550 10 4 1 Lift Unit 10 4 2 Parts Description 10 4 3 What s included 10 4 4 Parts Description 10 4 5 Dimensions 10 5 DESCRIPTION VOYAGER 800 11 5 1 Lift Unit 11 5 2 Parts Description 11 11 5 3 What s Included with the Voyager 800 11 5 4...

Страница 4: ...ng 16 7 3 Strap Inspection 16 7 4 Handling and Storage 17 7 5 Battery Replacement 17 7 6 Charger Fuse Replacement 17 7 7 Charger Fuse Replacement for UK only 18 7 8 Sling Inspection 18 7 9 Annual Inspection 18 7 10 UK Regulations 18 7 11 Maintenance Inspection Checklist 19 8 TROUBLESHOOTING 20 9 ACCESSORIES 22 10 LOG BOOK 23 11 WARRANTY 26 ...

Страница 5: ...our supplier Include the User Manual product number and equipment identification numbers 1 2 Equipment Identification The unit s identification number specification model serial number appears on a silver nameplate attached to the back of base 1 3 Receipt of Equipment Upon receipt of the equipment verify it against the packing list to ensure it is complete and inspect the equipment for possible da...

Страница 6: ...ctor or installer must install Voyager ceiling lifts USE all controls and safety features only according to the rules specified in this manual Never attempt to force a control or button on the lift DO NOT store the charger in a shower bath or other areas with high humidity DO NOT drop the patient lift or battery Dropping the battery or lift may cause internal damage that is not easily seen If lift...

Страница 7: ...se Voyager ceiling rail systems slings and accessories Slings and accessories designed by any other manufacturer are prohibited and will void the Voyager warranty Use only Sunrise Medical slings and accessories to maintain patient safety and product utility DO NOT use other manufacturer s slings DO NOT use Sunrise slings on other manufacturer s hoists 2 4 ELECTRICAL WARNING SHOCK PREVENTION DO NOT...

Страница 8: ...ng the equipment Disconnect power to equipment if it is to be left unattended or out of service 2 7 FIRE AND EXPLOSION PREVENTION Batteries may explode leak and cause personal injury if not disposed of properly Do not place or store the battery under direct sunlight or near a heat source Do not dispose of in fire Do not short the battery terminals Do not incinerate Flush with water if electrolyte ...

Страница 9: ... being drained Lifting speed 4 cm sec 1 6 in sec Horizontal displacement speed 20 cm sec Vertical horizontal motor 24 VDC 1 12 HP Strap length up to 2 2 m ISO 10535 3 2 Parts Description 3 3 What s included ITEM QTY Voyager 420 lift 1 Battery inside unit 1 Integrated Charger Stopper hardwired for UK only 1 Rail Stopper 1 Handset 1 Carry bar 1 Power cord 1 4mm Allen key 1 Instruction manual 1 3 4 D...

Страница 10: ... protect batteries from being drained Lifting speed 6 cm sec 2 4 in sec Horizontal displacement speed 15 cm sec 6 in sec and 25 cm sec 9 8 in sec Vertical axis motor 24 VDC 1 8 HP Horizontal axis motor 24 VDC 1 10 HP Strap length up 3 6 m 144 inches 4 2 Parts Description As per Voyager 420 previous page 4 3 What s included ITEM QTY Voyager 550 lift 1 Battery inside unit 1 Integrated Charger Stoppe...

Страница 11: ...Horizontal displacement speed 15 cm sec Vertical axis motor 24 VDC 1 8 HP Horizontal axis motor 24 VDC 1 10HP Strap length up to 1 3 m 49 5 inches 5 2 Parts Description 5 3 What s Included with the Voyager 800 5 4 Dimensions ITEM QTY Voyager 800 lift 1 Battery inside unit 1 Integrated Charger Stopper Harwired version for UK market only 1 Rail Stopper 1 Handset 1 Carry bar 450 kg 1000 lbs 1 Power c...

Страница 12: ... Sling User Guide 4 Carefully observe the patient to ensure his her safety as you press the control button BEFORE LIFTING THE PATIENT 1 Make sure that all straps are attached to the carry bar 2 Make sure the patient is comfortable 3 Make sure the sling is not caught on any obstruction wheelchair brake or arm of chair If any of the above occur Lower the patient immediately and correct the problem L...

Страница 13: ... 6 4 Emergency Lowering Feature White cord In the event of an electrical or functional failure the Voyager 420 550 and 800 have an emergency electrical and manual lowering feature Only to be used in case of an emergency If the lift malfunctions when a patient is being transferred the emergency lowering device provides a safe way of lowering the patient onto a chair or bed To operate the emergency ...

Страница 14: ...harge in each cycle The more the battery is drained the shorter its life span The life of the battery is also related to such factors as varying temperatures and rest periods between charge and discharge Graph 1 Number of recharges vs Depth of discharge Graph 1 illustrates the relationship between discharging depth and expected battery life If you drain the battery until it beeps every time you ca...

Страница 15: ... illuminate red to green depending on the battery drain If the light does not go on check Troubleshooting section in this manual for assistance If the battery is low the light will show red or orange when you return the lift to the charger The light will gradually turn to green when fully charged Whenever possible leave the lift on the charger when the lift is not in use At minimum charge the batt...

Страница 16: ...ive to have the sling replaced or repaired Inspect the carry bar for any signs of cracking or damage Ensure the ring and cotter pins that attach the carry bar to the strap are secure 7 2 Inspection and Cleaning Clean the Voyager with a soft dry cloth or a soft cloth lightly moistened with a mild detergent solution Do not use any type of solvent that may damage the finish Do not immerse lift in wat...

Страница 17: ...tteries are specially designed for BHM charging systems Attempting to use an unauthorized battery may seriously damage the lift and or the charger 7 6 Charger Fuse Replacement If the light does not illuminate when there is a battery in it do the following steps 1 Check to make sure the power cord is correctly plugged into the charger in the wall 2 Pull the power cord out of the charger Under the s...

Страница 18: ...eck the body of the sling for wear cuts in the fabric Check any sling accessories ie additional spreader bars side suspenders for wear on the hooks or central suspension point 7 9 Annual Inspection The Voyager 420 550 800 and its accessories must be inspected annually by a certified technician VOYAGER 420 550 800 AND ACCESSORIES MUST BE SERVICED EVERY 12 MONTHS AS A MINIMUM REQUIREMENT Do not atte...

Страница 19: ...or wear X Inspect for any defects or loose threads in the stitched areas X Cleaning sling as indicated on the tag When Necessary Verify emergency stop cord X Verify emergency lowering X MAINTENANCE BY A CERTIFIED TECHNICIAN Replace strap X Inspect the welding aspect on the frame to detect cracks X Inspect sprockets for wear Inspect connecting joints for proper attachment X Verify that the emergenc...

Страница 20: ...n the handset Is the charger light on Lift must be moved away from the charger in order to operate Is the emergency stop activated Gently pull the red cord once until you hear a click Try the buttons again Is the handset properly plugged into the lift The handset may be slightly pulled out of its socket yet appear as though it is plugged in The lip of the handset must be flush with the cab of the ...

Страница 21: ...ntative When you press the button to return the lift to its charger 4 way motors only the lift goes to the charger but does not lower the carry bar and you can hear a humming sound Charger either does not have power or is not working properly see troubleshooting question above DIAGRAM T 1 For UK only ...

Страница 22: ... CONTROL Product No A5400 must be ordered with lift TIMER FOR RETURN TO CHARGE Product No A5200 TRAPEZE BAR Product No A5700 FUSE Product No C8FGMC0 25 240 24 volt European SEMI PERMANENT RACK Product No A9200 HANDSET 2 button Product No E0093 For VOYAGER 420 and 550 2 functions 6 button Product No A0086 For VOYAGER 420 and 800 4 functions 8 button Product No A5600 For VOYAGER 550 4 functions ...

Страница 23: ...k is completed and signed Record any repairs required Withdraw the patient lifter from service if inspection reveals that user safety is jeopardized in any way from use of the patient lifter TO BE COMPLETED AFTER EACH SERVICE OR INSPECTION Service Type Pre delivery Periodic inspection Minor Major Condition report Action taken Date _________________ Inspected by ____________________ _______________...

Страница 24: ...ion report Action taken Date _________________ Inspected by ____________________ ____________________ Printed Signature Service Type Pre delivery Periodic inspection Minor Major Condition report Action taken Date _________________ Inspected by ____________________ ____________________ Printed Signature Service Type Pre delivery Periodic inspection Minor Major Condition report Action taken Date ___...

Страница 25: ...ion report Action taken Date _________________ Inspected by ____________________ ____________________ Printed Signature Service Type Pre delivery Periodic inspection Minor Major Condition report Action taken Date _________________ Inspected by ____________________ ____________________ Printed Signature Service Type Pre delivery Periodic inspection Minor Major Condition report Action taken Date ___...

Страница 26: ...haser must present its original proof of purchase at the moment of the claim The defective unit assembly or part must be returned to BHM Medical for inspection The part or components repaired or replaced are guaranteed for the remaining period of the initial warranty Limitations and Exclusions The warranty above does not apply to serial numbered products if the serial number has been removed or de...

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