Sunmodo EZ Tilt-Up System Скачать руководство пользователя страница 2

 

EZ Tilt-Up System  

 

 

 

 

 

2

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28

 

 

 

 

 

 

 

 

 

Please read carefully before installing 

Product is tested to and recognized to UL 2703 standards for safety grounding and 

bonding equipment. 

 

SunModo PV Rack Mount System can be used to mount photovoltaic (PV) panels in 

a wide variety of locations.  All installations shall be in accordance with NEC 

requirements in the USA.  The self-bonding system is for use with PV modules that 

have a maximum series fuse rating of 30A.  Mechanical design loads per UL 2703: 

Downward Pressure: 33.42 psf (1600.2 Pa), Upward Pressure: 22.28 psf (1066.8 

Pa), Down-Slope: 5 psf (239.4 Pa).             

 

 
 

TABLE OF CONTENTS 

Installer Responsibility ....................................................................................................................... 4

 

Safety ................................................................................................................................................ 4

 

SunModo Self-Bonding System ......................................................................................................... 5

 

EZ Tilt-Up System Components ........................................................................................................ 6

 

List of Compliant PV Modules .......................................................................................................... 11

 

Tools Required for Installation ......................................................................................................... 14

 

Torque Values for EZ Tilt-Up Components ...................................................................................... 16

 

EZ Tilt-Up System Overview ............................................................................................................ 17

 

Alternative Construction................................................................................................................... 17

 

Installation Instructions: ................................................................................................................... 18

 

Penetration Sealant System ............................................................................................................ 18

 

EZ Tilt-Up Assembly Example ......................................................................................................... 19

 

EZ Tilt-Up Tilt Angle Selection ......................................................................................................... 20

 

Direct L-Foot Attachment ................................................................................................................. 21

 

Top Mount Standoff L-Foot Attachment ........................................................................................... 22

 

Side Mount Standoff L-Foot Attachment .......................................................................................... 23

 

Rail Splice Installation 

– 1/4 or 3/8 ................................................................................................... 24

 

1/4 Rail Splice to Rail Sections ............................................................................................................. 24

 

3/8 Rail Splice to Rail Sections ............................................................................................................. 24

 

Clamp Installation 

– Portrait Orientation .......................................................................................... 25

 

End Clamp Installation .......................................................................................................................... 25

 

End Clamp Attachment ......................................................................................................................... 25

 

Содержание EZ Tilt-Up System

Страница 1: ...EZ Tilt Up System 1 of 28 SunModo PV Rack Mounting System UL2703 Compliant Pub D10061 V004 Copyright 2018...

Страница 2: ...a Down Slope 5 psf 239 4 Pa TABLE OF CONTENTS Installer Responsibility 4 Safety 4 SunModo Self Bonding System 5 EZ Tilt Up System Components 6 List of Compliant PV Modules 11 Tools Required for Instal...

Страница 3: ...mp Installation 26 Mid Clamp Installation 26 Ground Wire Attachment 27 Ground Lug Installation 27 Rail End Covers 27 UL 2703 Label Placement 28 SunModo Corporation Vancouver Washington www SunModo com...

Страница 4: ...Installer shall comply with all applicable local state and national building codes including periodic re inspection of the installation for loose components loose fasteners and any corrosion such that...

Страница 5: ...or use with PV modules that have a maximum series fuse rating of 30A The maximum number of PV modules is limited by the system voltage so in a system has multiple inverters the SunModo racking system...

Страница 6: ...3 digits see table on last page May be repositioned until torqued to final value K10180 001 K10180 001 BK For single use only Grounding End Clamp Kit with shared rail adaptor for standard rail fits p...

Страница 7: ...ngle use only 1 4 Slot Rail Splice Kit with 4X 1 4 20 Bolts and Flange Nuts with integral grounding May be repositioned until torqued to final value K10177 001 K10177 BK1 HR250 HR350 1 4 Splice For si...

Страница 8: ...0 Standard Rail Plastic Rail End Caps available for Helio Standard and Heavy rails optional C10017 001 Black C10017 001 GR Gray HR250 Standard Rail C10021 001 Black C10021 001 GR Gray HR250 Heavy Rail...

Страница 9: ...EZ Tilt Up System 9 of 28 Side Mount Standoff available 5 7 and 9 heights A20055 004 A20055 006 A20055 008...

Страница 10: ...repositioned until torqued to final value K10236 001 HR150 Splice Kit For single use only Rail End Caps available for Echo rails optional A20250 001 Clear A20250 BK1 Black HR150 Rail End Cover Helio...

Страница 11: ...FG CS6P P CS6P M CS6U M CS6V P CS6V M CS6X P ET Solar ET P672300WW ET P672305WW ET P672310WW ET P672315WW Hanwha Q Cells Q PRO L G2 305 Q PRO L G2 310 Q PRO L G2 315 Hareon HR 280P 24 Ba HR 285P 24 Ba...

Страница 12: ...M 24 Bbs JC 250 M 24 Bb JC 255 M 24 Bb JC 260 M 24 Bb JC 305 M 24 Abs JC 310 M 24 Abs JC 315 M 24 Abs JC 320 M 24 Abs JC 325 M 24 Abs JC 330 M 24 Abs JC 335 M 24 Abs JC 330 S 24 Abs JC 335 S 24 Abs JC...

Страница 13: ...o 270W mono 275W mono 280W mono 285W mono Stion STO 135A STO 140A STO 145A STO 150A SunEdison F310EzD F315EzD F320EzD F325EzD F330EzD F335EzD F310EzC F315EzC F320EzC F325EzC F330EzC F335EzC R330EzC R3...

Страница 14: ...impact driver Note that the use of an impact driver is strongly discouraged for all stainless nut and bolt hardware 3 8 Socket wrench Sockets for 3 8 drive sockets 7 16 1 2 9 16 and 1 1 16 Torque Wren...

Страница 15: ...EZ Tilt Up System 15 of 28 Tape measure Saws for cutting aluminum posts and rails as necessary...

Страница 16: ...a torque wrench be used to measure the bolt torque during final assembly Hardware Torque lbs 1 4 20 Bolts and Hex Flange Nut 7 5 ft lbs 1 4 20 Ground Lug Flange Nut with 7 16 Hex Head 7 5 ft lbs 1 4 2...

Страница 17: ...ick which saves labor cost Flat Roof Mounting L Foot combined with a Tilt Up Rail can give the system any pitch required SunModo offers three standard Tilt Up Rail lengths 8 inch front leg and 14 or 2...

Страница 18: ...ety of penetration sealing options your roof installer should specify the type of penetration sealant to be used A structural engineer should specify the type of fastener to be used Follow the manufac...

Страница 19: ...EZ Tilt Up System 19 of 28 EZ Tilt Up Assembly Example The EZ Tilt Up shown below is just one example of the many ways the system can be configured Tilt Up Kit with hardware K10284 XXX...

Страница 20: ...Tilt Up chart shown below has been provided to help you selected your desired tilt angle With standard Front Leg length of 8 K10284 008 select the desired Rear Leg length using the chart below Rear Le...

Страница 21: ...elf tapping anchors shown are not provided Attach the Front Leg to the L Foot using 3 8 16 x 1 Bolt and 3 8 16 Flange Nut Torque to 15 ft lbs Attach the HR150 or HR250 Rail to the Front Leg using 3 8...

Страница 22: ...o the L Foot using 3 8 16 x 1 Bolt and 3 8 16 Flange Nut Torque to 15 ft lbs Attach the HR150 or HR250 Rail to the Front Leg using 3 8 16 x 1 T Bolt and 3 8 16 Flange Nut Torque to 15 ft lbs Attach th...

Страница 23: ...ount Standoff using 3 8 16 x 1 Bolt and 3 8 16 Flange Nut Torque to 15 ft lbs Attach the HR150 or HR250 Rail to the Front Leg using 3 8 16 x 1 T Bolt and 3 8 16 Flange Nut Torque to 15 ft lbs Attach t...

Страница 24: ...ice onto the end of the Rails and center Torque 1 4 Flange Nuts to 7 5 ft lbs Where a splice is required for the Rail the splice should be inserted before the Rail is fastened in place Slide the Rail...

Страница 25: ...insert the T Bolt into a T Bolt Holder for grounding the panel to the Rails Insert the T Bolt in the Rail slot and turn clockwise 90 to engage the head into the slot Insert Grounding T Bolt Holder to...

Страница 26: ...to 7 5 ft lbs Insert the T Bolt in the Rail slot and turn clockwise 90 to engage the head into the slot Insert Grounding T Bolt Holder to lock T Bolt in place Thread the 1 4 Collar Bolt onto the top...

Страница 27: ...d Lug is mounted on the top or side of the Rail using a special 1 4 T Bolt Grounding Spacer and Flange Nut Grounding Lugs K10179 001 and detailed installation document D10003 are available from SunMod...

Страница 28: ...el Placement See www sunmodo com for current warranty documents and information SunModo Corporation 14800 NE 65th Street Vancouver WA 98682 Ph 360 844 0048 When requested the UL 2703 Label can be loca...

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