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8

Section 2

SUPERVISOR DESCRIPTION

connected to the network (RS-485 channel). For
example in a three machine system, this parameter
should be set to 3. Up to sixteen machines may be
networked if all have Supervisor Controllers and
limited to eight if some have Supervisor II’s.

Low Press -

This is the lowest pressure allowed

before immediately starting a machine. 

Recovery Time -

This parameter keeps multiple

machines from loading, unloading and starting at
the same time. For example if a low pressure con-
dition causes a machine to start, the next machine
will not start unless the Recovery Time has elapsed,
and the pressure has not recovered (i.e., has risen
over ‘Low Press’).

Rotate -

This parameter is used only in very special

cases.
The only time this parameter should be used is in a

situation where, once a machine is started, it never
stops (ie. the unload timer never expires). This can
happen when the load matches the output of the
machine, all the time. In this case the machine will
never unload and shut off. The rotate forces the
machine to stop after it’s Seq Hrs. are greater that
the other machines. For example in a two machine
system, with Rotate set at 100 hrs. The machine
that is running will shut off when the Seq Hrs. are
100 more that the machine that is stopped.

Minute, Hour, Day, Month, Year

- If the

Communications Module is present in the system,
the time and date can be set using these parame-
ters.

2.10 SYSTEM DISPLAY - DISPLAY OF MODES OF 

MACHINES IN A SEQUENCING SYSTEM

Note that this display is only applicable when there
are two or more machines connected to the com-
munications network (RS-485) and the Sequence
By parameters on each machine are set to ‘Hours’
or ‘Number’.
The columns are described below

Communication Number
Status -

E -

Emergency Stop

M -

Manual stop

R -

Remote stop

B -

Standby

S -

Starting

U -

Unloaded

L -

Loaded

T -

Trim machine

F -

Full load

Sequencing Hours
Capacity 

- Not used at this time.

Local System Pressure 

- Pressure read by 

machines pressure transducer.

The top line is a legend that describes each column.
The right hand number on the top line is the system
pressure. The system pressure is the highest pres-
sure reading of all the machines. Note that the local
pressure readings can be used to determine what
machines may need to be calibrated. The system
pressure transducers on all machines should read
within 1(one) psi of one another. The calibration
function can be used to set the readings to be the
same.

2.11 CALIBRATION - CORRECTION FACTORS FOR 

PRESSURES

The first line of this display is the password. If the
password is 0 then the following parameters are not
protected and can be changed. If the password is
non-zero, then enter the displayed number plus 4 to
enable changing the parameters. For example if the
number displayed is 10 then changing the pass-
word to 14 will enable editing.
The four pressures P1, P2, P3 & P4 as well as the
differential pressure dP1 can be calibrated. The
number on the right hand side of the line is added
to the transducer reading to give the calibrated
reading. The calibrated reading is shown in the mid-
dle of the line.
Cap and KW calibration (VSD packages only) may
be used to adjust values shown on VSD Status dis-
plays. These are factory set to nominal values
(100%), but may be adjusted as desired.
There are also three other parameters in the cali-
bration function:

Protect -

When set to yes, protects the control

parameters from change.

Fault on Warn -

Force fault on warning.

Force Unload -

When set to yes, forces the

machine to unload.

2.12 TEST- 

Used by Sullair personnel for troubleshoot-

ing of serial communications.

2.13 FACTORY SETUP- 

Model settings.

The factory setup display is used by Sullair person-
nel to initially set up the machine. The following val-

Leave this parameter disabled unless instructed
by Sullair Service Personnel.

Содержание SUPERVISOR CONTROLLER Series

Страница 1: ...Part Number 02250146 049 Sullair Corporation SUPERVISOR CONTROLLER INSTRUCTION MANUAL ALL MODELS OPERATOR S MANUAL KEEP FOR FUTURE REFERENCE...

Страница 2: ...r s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equ...

Страница 3: ...VE MAINTENANCE INFORMATION AND TIMERS 7 2 7 FAULT LOG LOG OF PREVIOUS FAULTS 7 2 8 SENSOR LOG 7 2 9 SEQUENCING SEQUENCING COMMUNICATION PARAMETERS 8 2 10 SYSTEM DISPLAY DISPLAY OF MODES OF MACHINES IN...

Страница 4: ...T 19 Table 4 3 Machine Power Outage Behavior 19 Table 4 4 Remote Start Stop Input Section 5 WIRING SCHEMATIC DIAGRAMS 21 5 1 WIRING DIAGRAM SUPERVISOR COMMUNICATION MODULE 22 5 2 WIRING DIAGRAM SUPERV...

Страница 5: ...mover so others who may not know of the unsafe condition cannot attempt to operate it until the condition is corrected Use and operate the air compressor only in full compliance with all pertinent OSH...

Страница 6: ...Section 1 SAFETY 2 Figure 1 1A Decals...

Страница 7: ...ber quantity 1 decal warning auto start 250017 903 1 2 decal danger breath air I 250027 935 1 3 sign warning food grade lube 250003 144 1 4 decal auto start 041065 1 I OSHA and FDA guidelines are supe...

Страница 8: ...4 Section 2 SUPERVISOR DESCRIPTION Figure 2 1 Supervisor Control Panel...

Страница 9: ...m Machine running loaded and modulating in a sequenced system Line 2 Fault or Warning blank means no fault or warning is present If there are multiple alarms they will be shown for 2 seconds each If a...

Страница 10: ...by machine model The Control Parameters are Unload pressure The pressure where the machine is unloaded For example if this parameter is set to 110 psi 7 6 bar the machine will unload when the line pr...

Страница 11: ...log shows the last 16 faults that occurred The top line of the display shows the run hours where the fault occurred and the second line shows the fault The faults can be scrolled through using the up...

Страница 12: ...y S Starting U Unloaded L Loaded T Trim machine F Full load Sequencing Hours Capacity Not used at this time Local System Pressure Pressure read by machines pressure transducer The top line is a legend...

Страница 13: ...rol Master Control for special external sequence con trol Stop Timer Time to run machine before stopping Protect Protect control parameters Load Hours Hours machine was running and loaded Run Hours Ho...

Страница 14: ...ost Savings Lifetime Usages Hours Capacity Capacity Power Power KCF KWH Cost Savings Drive Status P2 Motor RPM Frequency Drive Temp Motor Prot Status VSD Status Control Parameters Maintenance Sensor L...

Страница 15: ...be used to make the initial start up of the compressor 1 Be sure that all preparations and checks described in the Installation Section have been made 2 Read the preceding pages of this manual thor o...

Страница 16: ...12 NOTES...

Страница 17: ...h Auxiliary Motor Tripped on Cooling Fan Oil Pump or Other Motor E Stop Button Active Auxiliary E Stop String Open Cooling Water Pressure Below 10 psi 0 7bar Maintenance Due Main Motor Overload 4 1 TR...

Страница 18: ...mation Needs to be Reviewed for Correct Values Sump Pressure High Poppet Sullicon Spiral Blowdown or Pneumatic Valve Failed Check motor starter contacts for proper operation Check line voltage if low...

Страница 19: ...r up or Setup Incorrect Factory or VSD Setup Fault Detected by Drive Solenoid valves check operation and wiring Pressure regulator check adjust ment and operation Check minimum pressure check valve no...

Страница 20: ...yed for temp spikes T_1 High Warn 245 0 0 Constantly Immediate Warning T_1 High Fault 255 0 0 Constantly Immediate Fault T_1 High Fault 500 0 0 Constantly Sensor failure fault T_2 Low Fault 40 0 0 Con...

Страница 21: ...y Sensor failure fault T_2 High Warn 245 5 30 Constantly Delayed for temp spikes T_2 High Warn 255 0 0 Constantly Immediate Warning T_2 High Fault 255 5 30 Constantly Delayed for temp spikes T_2 High...

Страница 22: ...7 7 P4 Cal Always 0 0 1 Fault on Warn Force shutdown on warning User X200 110 30 220 Unload 250psi transducer unload pressure User X250 110 30 185 Unload 200psi transducer unload pressure User X500 1...

Страница 23: ...loss or voltage dips for those installations that are susceptible to this kind of power interruption The controller alone is not as sensitive to these interruptions as is the switchgear and must be t...

Страница 24: ...20 NOTES...

Страница 25: ...21 Section 5 WIRING SCHEMATIC DIAGRAMS 5 1 WIRING DIAGRAM SUPERVISOR COMMUNICATION MODULE 02250131 248R01...

Страница 26: ...22 Section 5 WIRING SCHEMATIC DIAGRAMS 5 2 WIRING DIAGRAM SUPERVISOR CONTROL 02250132 198R00...

Страница 27: ...Failure to observe this precau tion could result in death or severe injury Line terminals L1 L2 L3 motor terminals U V W and the DClink brake resistor terminals are live when the drive is connected t...

Страница 28: ...ormance of the variable speed compressor package The fol lowing may be used for evaluation of system per formance The first four lines indicate real time conditions Capacity Delivery in CFM Capacity P...

Страница 29: ...spiral valve control systems Reset Load Est This resets the Recent Usage values to zero in the VSD Status calculations This functions similarly to a trip odometer in a car 6 4 3 CALIBRATION Two additi...

Страница 30: ...stantly monitors drive performance through the serial channel The following messages are specifically displayed by the Supervisor in the event of problems FAULT VSD Param Lim Fault VSD Com Error VSD E...

Страница 31: ...et the fault and restart Should the fault re occur contact Sullair service Determine the reason for the Emergency stop and remedy it Cannot be reset from the keypad Switch off power If this fault appe...

Страница 32: ...different power rating of drive option board added drive of different power rating added Current at the analog input is 4 mA Digital input set as an external fault input has been triggered The data co...

Страница 33: ...29 NOTES...

Страница 34: ...PORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Telephone 1 888 SULLAIR U...

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