Sullair LS-10 series Скачать руководство пользователя страница 6

Section 1

SAFETY

2

1.4 FIRE AND EXPLOSION

WARNING

!

When installing a Base Load Transfer (BLT) Sys-

tem, remove jumpers between 16--17 & 18--19

(Dual Control Compressors) so the other com-

pressor does not backfeed defeating the shut-

down circuitry.

A.

Clean up spills of lubricant or other combustible

substances immediately, if such spills occur.

B.

Shut off the compressor and allow it to cool. Then

keep sparks, flames and other sources of ignition

away and

DO NOT

permit smoking in the vicinity

when checking or adding lubricant or when refilling

air line anti--icer systems with antifreeze compound.

C

.

DO NOT

permit fluids, including air line anti--icer

system antifreeze compound or fluid film to accu-

mulate on, under, or around acoustical material, or

on any external surfaces of the air compressor or on

internal surfaces of the enclosure. Wipe down using

an aqueous industrial cleaner or steam--clean as re-

quired. If necessary, remove acoustical material,

clean all surfaces and then replace acoustical mate-

rial. Any acoustical material with a protective cover-

ing that has been torn or punctured should be re-

placed immediately to prevent accumulation of liq-

uids or fluid film within the material

. DO NOT

use

flammable solvents for cleaning purposes.

D.

Disconnect and lock out all power at source prior

to attempting any repairs or cleaning of the com-

pressor or of the inside of the enclosure, if any.

E.

Keep electrical wiring, including all terminals and

pressure connectors in good condition. Replace any

wiring that has cracked, cut abraded or otherwise

degraded insulation, or terminals that are worn, dis-

colored or corroded. Keep all terminals and pres-

sure connectors clean and tight.

F.

Keep grounded and/or conductive objects such

as tools away from exposed live electrical parts

such as terminals to avoid arcing which might serve

as a source of ignition.

G.

Remove any acoustical material or other material

that may be damaged by heat or that may support

combustion and is in close proximity, prior to at-

tempting weld repairs.

H.

Keep suitable fully charged fire extinguisher or

extinguishers nearby when servicing and operating

the compressor.

I.

Keep oily rags, trash, leaves, litter or other com-

bustibles out of and away from the compressor.

J. DO NOT

operate the compressor without proper

flow of cooling air or water or with inadequate flow of

lubricant or with degraded lubricant.

K. DO NOT

attempt to operate the compressor in

any classification of hazardous environment unless

the compressor has been specially designed and

manufactured for that duty.

1.5 MOVING PARTS

A

. Keep hands, arms and other parts of the body

and also clothing away from couplings, fans and oth-

er moving parts.

B. DO NOT

attempt to operate the compressor with

the fan, coupling or other guards removed.

C.

Wear snug--fitting clothing and confine long hair

when working around this compressor, especially

when exposed to hot or moving parts.

D.

Keep access doors, if any, closed except when

making repairs or adjustments.

E.

Make sure all personnel are out of and/or clear of

the compressor prior to attempting to start or oper-

ate it.

F.

Disconnect and lock out all power at source and

verify at the compressor that all circuits are de--en-

ergized to minimize the possibility of accidental

start--up or operation, prior to attempting repairs or

adjustments. This is especially important when

compressors are remotely controlled.

G.

Keep hands, feet, floors, controls and walking

surfaces clean and free of fluid, water, or other liq-

uids to minimize the possibility of slips and falls.

1.6 HOT SURFACES, SHARP EDGES AND SHARP

CORNERS

A.

Avoid bodily contact with hot fluid, hot coolant,

hot surfaces and sharp edges and corners.

B.

Keep all parts of the body away from all points of

air discharge.

C.

Wear personal protective equipment including

gloves and head covering when working in, on or

around the compressor.

D.

Keep a first aid kit handy. Seek medical assis-

tance promptly in case of injury.

DO NOT

ignore

small cuts and burns as they may lead to infection.

1.7 TOXIC AND IRRITATING SUBSTANCES

A. DO NOT

use air from this compressor for respira-

tion (breathing) except in full compliance with any

Federal, State or Local Codes or regulations.

DANGER

!

Death or serious injury can result from inhaling

compressed air without using proper safety

equipment.

B. DO NOT

use air line anti--icer systems in air lines

supplying respirators or other breathing air utiliza-

tion equipment and

DO NOT

discharge air from

these systems in unventilated or other confined

areas.

Содержание LS-10 series

Страница 1: ...Part Number 02250126 405 eSullair Corporation OPERATOR S MANUAL KEEP FOR FUTURE REFERENCE LS12 LS16 ELECTRO MECHANICAL ADDENDUM CONTROLLER...

Страница 2: ...t Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and ac...

Страница 3: ...DESCRIPTION 9 2 5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 9 2 6 CONTROL SYSTEM FUNCTIONAL DESCRIPTION STANDARD ELECTRO MECHANICAL 11 2 7 AIR INLET SYSTEM FUNCTIONAL DESCRIPTION 11 2 8 INSTR...

Страница 4: ...DARD CONTINUED ELECTRO MECHANICAL Section 5 OPERATION 25 5 1 GENERAL 25 5 2 PURPOSE OF CONTROLS STANDARD ELECTRO MECHANICAL 27 5 3 INITIAL START UP PROCEDURE 27 5 4 SUBSEQUENT START UP PROCEDURE 27 5...

Страница 5: ...t off throttle valve either at the compressor or at any other point along the air line when an air hose exceeding 1 2 13mm inside diameter is to be connected to the shut off throttle valve to reduce p...

Страница 6: ...rags trash leaves litter or other com bustibles out of and away from the compressor J DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or...

Страница 7: ...ded with open electrical enclosures If necessary to do so then disconnect lock out and tag all power at source so others will not inadvertently restore power E Disconnect lock out and tag all power at...

Страница 8: ...ge enough to hold a person and if it is necessary to enter it to per form service adjustments inform other personnel before doing so or else secure and tag the access door in the open position to avoi...

Страница 9: ...brication and cooling system capacity control system instrument panel aftercooler a com bination separator and trap all mounted on a heavy gauge steel frame On air cooled models a fan draws air over t...

Страница 10: ...ly open when the fluid temperature is below 170_F 77_C The fluid passes through the thermal valve the main filter and directly to the compressor unit where it lu bricates cools and seals the rotors an...

Страница 11: ...Section 2 DESCRIPTION 7 Figure 2 3 Comporessor Fluid Cooling Lubrication and Discharge System Air cooled...

Страница 12: ...THERMAL VALVE MINIMUM PRESSURE CHECK VALVE SEPARATOR ELEMENT MOISTURE SEPARATOR SUMP TANK FLUID AIR FLUID AIR AFTERCOOLER FLUID COOLER WATER CONTROL VALVE Figure 2 4 Compressor Fluid Cooling Lubricati...

Страница 13: ...e compressor if the discharge tem perature reaches 235_F 113_C 2 6 CONTROL SYSTEM FUNCTIONAL DE SCRIPTION STANDARD ELECTRO MECHANI CAL Refer to Figure 2 5 The purpose of the compressor Control System...

Страница 14: ...REGULATOR VALVE PRESSURE SWITCH SOLENOID VALVE TO LINE PRESSURE SWITCH AIR INLET VALVE CHECK VALVE BLOWDOWN VALVE SUMP TANK STRAINER SHUTTLE VALVE TO LINE PRESSURE SWITCH SOLENOID VALVE PRESSURE SWIT...

Страница 15: ...lications with varied periods of time when there are no air requirements Supervisor s AUTO MATIC mode allows the compressor to shutdown time delayed when no compressed air require ment is present and...

Страница 16: ...strument panel indicates when power to the compressor is supplied S The ON LED indicates when the compressor is running S The AUTO pad is used to enable automatic control S The RUN Status LED indicate...

Страница 17: ...ANCE GAUGE STOP DISCHARGE TEMPERATURE GAUGE LINE PRESSURE GAUGE AIR FILTER MAINTENANCE GAUGE STOP PAD POWER ON LED ON LED AUTO MODE LED RUN AUTO AUTO PAD RUN CONTROLS START PAD Locations of pressure a...

Страница 18: ...14 NOTES...

Страница 19: ...5 80 72 1830 48 1220 60 1524 2350 1066 80 87 XH 50 37 150 4 25 72 1830 48 1220 60 1524 2060 934 80 87 60 45 182 5 15 72 1830 48 1220 60 1524 2350 1066 80 87 LS 16 SERIES 50 Hz MODEL I HP KW CAPACITY...

Страница 20: ...l MOTOR VIII STANDARD MODELS Size 50 60 and 75HP Type C Flanged Open Dripproof Premium Efficiency Three Phase 230 460 60 Hz 380 415 400 50 Hz 40_C Maximum Ambient Temperature Options Available 200V an...

Страница 21: ...idation and foam inhibitors and good water separation characteristics should be used DO NOT MIX DIFFERENT TYPES OF FLUIDS Contamination of non detergent mineral fluids with traces of detergent motor f...

Страница 22: ...Section 3 SPECIFICATIONS 18 Figure 3 1 Wiring Diagram LS12 LS16 Air cooled Water cooled...

Страница 23: ...Section 3 SPECIFICATIONS 19 Figure 3 2 Wiring Diagram LS12 LS16 Air cooled Water cooled Wye Delta...

Страница 24: ...20 NOTES...

Страница 25: ...e With air cooled com pressors it is possible to use this heat for space heating providing no additional pressure drop is created across the fan Consult a Sullair office for assistance in utilizing th...

Страница 26: ...ith OSHA National Electrical Code and or any other applicable State Federal and local electrical codes concerning isolation switches fused disconnects etc Sullair provides a wiring diagram for use by...

Страница 27: ...el Verify proper rotation by observing the motor shaft from the end opposite the compres sor unit the shaft should be turning clockwise If the motor shaft is not turning clockwise disconnect the power...

Страница 28: ...24 NOTES...

Страница 29: ...e switch trips to the reload setting Dual control is enabled by pressing the AUTO pad HOURMETER Records cumulative hours of compressor operation useful for planning and logging service schedules LINE...

Страница 30: ...E SWITCH discharge temperature reaches 235_F 113_C WATER PRESSURE SWITCH It prevents operation when water pressure of water cooled compressors only compressor is inadequate PRESSURE RELIEF VALVE Opens...

Страница 31: ...en made 3 Crack open the shut off valve to the service line 4 Start the compressor by pressing the START I pad 5 Check for possible leaks in piping 6 Slowly close the shut off valve and check that the...

Страница 32: ...28 NOTES...

Страница 33: ...functioning properly Low Incoming Line Voltage Check voltage Should voltage check low consult power company COMPRESSOR SHUTS DOWN WITH Loss of Control Voltage Reset If trouble persists check that lin...

Страница 34: ...necessary kit avail able Plugged Control Line Strainer Clean strainer screen and o ring replacement kit available Defective Blowdown Valve Check that sump pressure is exhausted to the atmosphere when...

Страница 35: ...NOTES...

Страница 36: ...ichigan City Indiana 46360 U S A Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 Fax 219 874 1835 Parts SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Shenzhen Guangdong PRV PR...

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