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Section 4

INSTALLATION

21

4.1 MOUNTING OF COMPRESSOR

A foundation or mounting capable of supporting the

weight of the compressor, and rigid enough to main-

tain the compressor frame level and the compressor

in alignment is required. The compressor frame

must be leveled and secured with foundation bolts,

and full uniform contact must be maintained be-

tween the frame and foundation. No piping loads

shall be transmitted to the compressor at the exter-

nal connections.

4.2 VENTILATION AND COOLING

For air--cooled compressors, select a location to

permit sufficient unobstructed air flowing in and out

to the compressor to keep the operating tempera-

ture stable. The minimum distance that the com-

pressor should be from surrounding walls is three

(3) feet (1m). To prevent excessive ambient temper-

ature rise, it is imperative to provide adequate ven-

tilation.
For water--cooled compressors, it is necessary to

check the cooling water supply. The water system

must be capable of supplying the flows shown in

Table I

 --

 Water Supply R equir ements

 ( 

Water --

c ooled

) , and mus t be maintained at all t imes . T hes e

figures apply to a compressor running at full load

with an aftercooler. For cooler water or a partially

loaded compressor, slightly less water is required.

However, for hotter water the flow requirements are

significantly greater.

Table 2

 -- 

Ventilation Requir ements

 indic ates t he

ventilation requirements necessary to keep the

compressor running at a normal operating tempera-

ture. The fan air requirement is the volume of air

which must flow through the compressor for proper

ventilation. The specified heat rejection requirement

is the amount of heat that is radiated by the com-

pressor. This heat must be removed to assure a nor-

mal operating temperature. With air--cooled com-

pressors it is possible to use this heat for space

heating, providing no additional pressure drop is

created across the fan. Consult a Sullair office for

assistance in utilizing this heat.

DO NOT

install a water--cooled or an air--cooled/af-

tercooled compressor where it will be exposed to

temperatures less than 32

_

F(0

_

C).

4.3 SERVICE AIR PIPING

Ser v ic e a ir piping s hould b e ins talled a s s hown in

F igur e 

4 -- 1

. A s hut -- off v alv e s hould be ins talled t o

isolate the compressor from the service line if re-

quired. Also notice that the service line should be

equipped with water legs and condensate drains

throughout the system.

WARNING

!

“The Plastic Pipe Institute recommends against the

use of thermoplastic pipe to transport compressed

air or other compressed gases in exposed above

ground locations, e.g. in exposed plant piping.” (I)

Sullube should not be used with PVC piping sys-

tems. It may affect the bond at cemented joints. Cer-

tain other plastic materials may also be affected.

(I) Plastic Pipe Institute, Recommendation B,

Adopted January 19, 1972.

WATER TEMP.

WATER FLOW

0

_

F (

_

C)

GPM (LITERS)

50HP (37KW)

60HP (45KW)

75HP (55KW)

70 (21)

7.0 (26.5)

9.0 (31.6)

10.5 (39.7)

80 (26.6)

10.5 (35.7)

11.5 (41.6)

14.0 (51.6)

(I)

Water pressure should be between 25 and 75 psig (1.7 and 5.2 bar).

100 HP (75KW)

14.0 (52.5)

18.8 (70.9)

TABLE 1--WATER SUPPLY REQUIREMENTS (WATER--COOLED) (I)

Cooling Type

Air--Cooled w/Aftercooler

Water--Cooled

Motor HP/KW

50/37

Fan Air CFM/

6,000/

Heat Rejection

166,000

60/45

75/55

7,500/

7,500/

183,800

229,800

50/37

1,440/

13,300

60/45

75/55

2,845/

2,845/

15,800

19,800

(I)

(I)

Applies to compressors with canopy only (vent fan).

M

3

/Hr

100/75

7,500/

301,000

BTU/Hour

100/75

2,845/

26,000

KCAL/HR

42,000

46,300

57,900

3,350

4,000

5,000

75,800

6,550

10,200

12,700

12,700

2,450

4,850

4,850

14,000

4,850

Heat Rejection

153,000

168,000

210,000

BTU/Hour

275,000

KCAL/HR

38,600

42,300

53,000

69,300

Cooling Water/

Ventilating Air/

TABLE 2-- VENTILATION REQUIREMENTS

Содержание LS-10 series

Страница 1: ...Part Number 02250126 405 eSullair Corporation OPERATOR S MANUAL KEEP FOR FUTURE REFERENCE LS12 LS16 ELECTRO MECHANICAL ADDENDUM CONTROLLER...

Страница 2: ...t Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and ac...

Страница 3: ...DESCRIPTION 9 2 5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 9 2 6 CONTROL SYSTEM FUNCTIONAL DESCRIPTION STANDARD ELECTRO MECHANICAL 11 2 7 AIR INLET SYSTEM FUNCTIONAL DESCRIPTION 11 2 8 INSTR...

Страница 4: ...DARD CONTINUED ELECTRO MECHANICAL Section 5 OPERATION 25 5 1 GENERAL 25 5 2 PURPOSE OF CONTROLS STANDARD ELECTRO MECHANICAL 27 5 3 INITIAL START UP PROCEDURE 27 5 4 SUBSEQUENT START UP PROCEDURE 27 5...

Страница 5: ...t off throttle valve either at the compressor or at any other point along the air line when an air hose exceeding 1 2 13mm inside diameter is to be connected to the shut off throttle valve to reduce p...

Страница 6: ...rags trash leaves litter or other com bustibles out of and away from the compressor J DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or...

Страница 7: ...ded with open electrical enclosures If necessary to do so then disconnect lock out and tag all power at source so others will not inadvertently restore power E Disconnect lock out and tag all power at...

Страница 8: ...ge enough to hold a person and if it is necessary to enter it to per form service adjustments inform other personnel before doing so or else secure and tag the access door in the open position to avoi...

Страница 9: ...brication and cooling system capacity control system instrument panel aftercooler a com bination separator and trap all mounted on a heavy gauge steel frame On air cooled models a fan draws air over t...

Страница 10: ...ly open when the fluid temperature is below 170_F 77_C The fluid passes through the thermal valve the main filter and directly to the compressor unit where it lu bricates cools and seals the rotors an...

Страница 11: ...Section 2 DESCRIPTION 7 Figure 2 3 Comporessor Fluid Cooling Lubrication and Discharge System Air cooled...

Страница 12: ...THERMAL VALVE MINIMUM PRESSURE CHECK VALVE SEPARATOR ELEMENT MOISTURE SEPARATOR SUMP TANK FLUID AIR FLUID AIR AFTERCOOLER FLUID COOLER WATER CONTROL VALVE Figure 2 4 Compressor Fluid Cooling Lubricati...

Страница 13: ...e compressor if the discharge tem perature reaches 235_F 113_C 2 6 CONTROL SYSTEM FUNCTIONAL DE SCRIPTION STANDARD ELECTRO MECHANI CAL Refer to Figure 2 5 The purpose of the compressor Control System...

Страница 14: ...REGULATOR VALVE PRESSURE SWITCH SOLENOID VALVE TO LINE PRESSURE SWITCH AIR INLET VALVE CHECK VALVE BLOWDOWN VALVE SUMP TANK STRAINER SHUTTLE VALVE TO LINE PRESSURE SWITCH SOLENOID VALVE PRESSURE SWIT...

Страница 15: ...lications with varied periods of time when there are no air requirements Supervisor s AUTO MATIC mode allows the compressor to shutdown time delayed when no compressed air require ment is present and...

Страница 16: ...strument panel indicates when power to the compressor is supplied S The ON LED indicates when the compressor is running S The AUTO pad is used to enable automatic control S The RUN Status LED indicate...

Страница 17: ...ANCE GAUGE STOP DISCHARGE TEMPERATURE GAUGE LINE PRESSURE GAUGE AIR FILTER MAINTENANCE GAUGE STOP PAD POWER ON LED ON LED AUTO MODE LED RUN AUTO AUTO PAD RUN CONTROLS START PAD Locations of pressure a...

Страница 18: ...14 NOTES...

Страница 19: ...5 80 72 1830 48 1220 60 1524 2350 1066 80 87 XH 50 37 150 4 25 72 1830 48 1220 60 1524 2060 934 80 87 60 45 182 5 15 72 1830 48 1220 60 1524 2350 1066 80 87 LS 16 SERIES 50 Hz MODEL I HP KW CAPACITY...

Страница 20: ...l MOTOR VIII STANDARD MODELS Size 50 60 and 75HP Type C Flanged Open Dripproof Premium Efficiency Three Phase 230 460 60 Hz 380 415 400 50 Hz 40_C Maximum Ambient Temperature Options Available 200V an...

Страница 21: ...idation and foam inhibitors and good water separation characteristics should be used DO NOT MIX DIFFERENT TYPES OF FLUIDS Contamination of non detergent mineral fluids with traces of detergent motor f...

Страница 22: ...Section 3 SPECIFICATIONS 18 Figure 3 1 Wiring Diagram LS12 LS16 Air cooled Water cooled...

Страница 23: ...Section 3 SPECIFICATIONS 19 Figure 3 2 Wiring Diagram LS12 LS16 Air cooled Water cooled Wye Delta...

Страница 24: ...20 NOTES...

Страница 25: ...e With air cooled com pressors it is possible to use this heat for space heating providing no additional pressure drop is created across the fan Consult a Sullair office for assistance in utilizing th...

Страница 26: ...ith OSHA National Electrical Code and or any other applicable State Federal and local electrical codes concerning isolation switches fused disconnects etc Sullair provides a wiring diagram for use by...

Страница 27: ...el Verify proper rotation by observing the motor shaft from the end opposite the compres sor unit the shaft should be turning clockwise If the motor shaft is not turning clockwise disconnect the power...

Страница 28: ...24 NOTES...

Страница 29: ...e switch trips to the reload setting Dual control is enabled by pressing the AUTO pad HOURMETER Records cumulative hours of compressor operation useful for planning and logging service schedules LINE...

Страница 30: ...E SWITCH discharge temperature reaches 235_F 113_C WATER PRESSURE SWITCH It prevents operation when water pressure of water cooled compressors only compressor is inadequate PRESSURE RELIEF VALVE Opens...

Страница 31: ...en made 3 Crack open the shut off valve to the service line 4 Start the compressor by pressing the START I pad 5 Check for possible leaks in piping 6 Slowly close the shut off valve and check that the...

Страница 32: ...28 NOTES...

Страница 33: ...functioning properly Low Incoming Line Voltage Check voltage Should voltage check low consult power company COMPRESSOR SHUTS DOWN WITH Loss of Control Voltage Reset If trouble persists check that lin...

Страница 34: ...necessary kit avail able Plugged Control Line Strainer Clean strainer screen and o ring replacement kit available Defective Blowdown Valve Check that sump pressure is exhausted to the atmosphere when...

Страница 35: ...NOTES...

Страница 36: ...ichigan City Indiana 46360 U S A Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 Fax 219 874 1835 Parts SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Shenzhen Guangdong PRV PR...

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