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1: Safety

185 T3 Kubota User Manual

02250223-054 R01

2

Subject to EAR, ECCN EAR99 and related export control restrictions.

E.

Provide an appropriate flow-limiting valve for each 
additional 75 feet (23 m) of hose in runs of air hose 
exceeding 1/2

 (13 mm) inside diameter to reduce 

pressure in case of hose failure.

F.

Flow-limiting valves are listed by pipe size and rated 
CFM. Select appropriate valve accordingly. 

G. DO NOT

 use tools that are rated below the maximum 

rating of this compressor. Select tools, air hoses, 
pipes, valves, filters and other fittings accordingly. 

DO NOT

 exceed manufacturer’s rated safe operating 

pressures for these items.

H.

Secure all hose connections by wire, chain or other 
suitable retaining device to prevent tools or hose 
ends from being accidentally disconnected and 
expelled.

I.

Open fluid filler cap only when compressor is not run-
ning and is not pressurized. Shut down the compres-
sor and bleed the sump (receiver) to zero internal 
pressure before removing the cap.

J.

Vent all internal pressure prior to opening any line, fit-
ting, hose, valve, drain plug, connection or other 
component, such as filters and line oilers, and before 
attempting to refill optional air line anti-icer systems 
with antifreeze compound.

K.

Keep personnel out of line with and away from the 
discharge opening of hoses, tools or other points of 
compressed air discharge.

L. DO NOT

 use air at pressures higher than 30 psig 

(2.1 bar) for cleaning purposes, and then only with 
effective chip guarding and personal protective 
equipment per OSHA Standard 29 CFR 1910.242 (b) 
or any applicable Federal, State and Local codes, 
standards and regulations.

M. DO NOT

 engage in horseplay with air hoses as 

death or serious injury may result.

N.

This equipment is supplied with an ASME designed 
pressure vessel protected by an ASME rated relief 
valve. Lift the handle once a week to make sure the 
valve is functional. 

DO NOT

 lift the handle while 

machine is under pressure.

O.

If the machine is installed in an enclosed area it is 
necessary to vent the relief valve to the outside of the 
structure or to an area of non-exposure.

P.

DO NOT

 remove radiator filler cap until the coolant 

temperature is below its boiling point. Then loosen 
cap slowly to its stop to relieve any excess pressure 
and make sure coolant is not boiling before removing 

cap completely. Remove radiator filler cap only when 
cool enough to touch with a bare hand.

Q.

The ethyl ether in the replaceable cylinders used in 
diesel ether starting aid systems (optional) is under 
pressure. 

DO NOT

 puncture or incinerate those cyl-

inders. 

DO NOT

 attempt to remove the center valve 

core or side pressure relief valve from these cylin-
ders regardless of whether they are full or empty.

R.

If a manual blowdown valve is provided on the 
receiver, open the valve to ensure all internal pres-
sure has been vented prior to servicing any pressur-
ized component of the compressor air/fluid system.

1.4

Fire and explosion

A.

Refuel at a service station or from a fuel tank 
designed for its intended purpose. If this is not possi-
ble, ground the compressor to the dispenser prior to 
refueling.

B.

Clean up spills of lubricant or other combustible sub-
stances immediately, if such spills occur.

C.

Shut off air compressor and allow it to cool. Then 
keep sparks, flames and other sources of ignition 
away and 

DO NOT

 permit smoking in the vicinity 

when adding fuel, checking or adding electrolyte to 
batteries, checking or adding fluid, checking diesel 
engine ether starting aid systems, replacing cylin-
ders, or when refilling air line anti-icer systems anti-
freeze compound.

D. DO NOT

 permit fluids, including air line anti-icer sys-

tem antifreeze compound or fluid film, to accumulate 
on, under or around acoustical material, or on any 
external surfaces of the air compressor. Wipe down 
using an aqueous industrial cleaner or steam clean 
as required. If necessary, remove acoustical mate-
rial, clean all surfaces and then replace acoustical 
material. Any acoustical material with a protective 
covering that has been torn or punctured should be 
replaced immediately to prevent accumulation of liq-

 WARNING

Do not attempt to operate the compressor in any 
classification of hazardous environment or 
potentially explosive atmosphere unless the 
compressor has been specially designed and 
manufactured for that duty.

Содержание 185 T3 Kubota

Страница 1: ...000 and all subsequent serial numbers USER MANUAL Publication date 06 07 2016 Copyright 2016 Sullair LLC All rights reserved WARRANTY NOTICE Failure to follow the instructions and procedures in this m...

Страница 2: ...n the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor mainten...

Страница 3: ...Towing 9 1 13 3 Parking or locating compressor 9 1 14 Symbols and references 11 Section 2 Description 15 2 1 Introduction 15 2 2 Description of components 15 2 3 Sullair compressor air end functional...

Страница 4: ...5 4 Maintenance after initial 50 hours of operation 39 5 5 Maintenance every 50 hours 40 5 6 Maintenance every 100 hours 40 5 7 Maintenance every 250 hours 40 5 8 Maintenance every 1500 hours 40 5 9...

Страница 5: ...rm all recommended daily maintenance Inspect for torn frayed blistered or otherwise deterio rated and degraded hoses Replace as required 1 2 Personal protective equipment A Prior to installing or oper...

Страница 6: ...e structure or to an area of non exposure P DO NOT remove radiator filler cap until the coolant temperature is below its boiling point Then loosen cap slowly to its stop to relieve any excess pressure...

Страница 7: ...stems only in well ventilated areas away from heat open flame or sparks DO NOT install store or otherwise expose ether cylinders to temperatures above 160 F 71 C Remove ether cylinder from the compres...

Страница 8: ...ration breathing except in full compliance with OSHA Standards 29 CFR 1920 and any other Federal State or Local codes or regulations B DO NOT use air line anti icer systems in air lines supplying resp...

Страница 9: ...lifting bail but by slings instead In any event lift only in full compliance with OSHA Standards 29 CFR 1910 subpart N or any other Local State Military and Federal regulations that may apply B Inspec...

Страница 10: ...gout devices shall be used only when power sources are not capable of being locked out by use of padlocks and lockout hasp devices The name of the person affix ing tag to power source must be on tag a...

Страница 11: ...n O Connect one end of a jumper cable to the positive POS battery terminal in the starting vehicle When jump starting 24V compressors and if the start ing vehicle is provided with two 2 12V batteries...

Страница 12: ...o pre vent strain when cornering and maneuvering yet are supported so they cannot drag or rub on road terrain or towing vehicle surfaces which might cause wear that could render them inoperative WARNI...

Страница 13: ...upplies on or in the compressor Q DO NOT load this equipment with accessories or tools such that it is unbalanced from side to side or front to back Such unbalance will reduce the towabil ity of this...

Страница 14: ...keeping hands and fin gers clear of all pinch points If the compressor is provided with a drawbar DO NOT attempt to lift the drawbar or if hinged to raise it to the upright position by hand if the wei...

Страница 15: ...UEL HEARING PROTECTION HARD HAT SAFETY GLASSES HOOK HERE DO NOT REMOVE MANUAL DO NOT BREATHE COMPRESSED AIR DO NOT STAND ON SERV VALVE DO NOT OPERATE W DOORS OPEN DO NOT OPEN DO NOT STACK ELECTRICAL S...

Страница 16: ...ARNING BELOW TEMPERATURE DO NOT TOW BAR PSI BATTERY BATTERY DISCONNECT OFF ON RESET REMOTELY CONTROLLED DO NOT MAINTENANCE ENGINE START ENGINE ECM READ WRITE DATA INTAKE AIR EXHAUST GAS FAN GUARD BELT...

Страница 17: ...SOR TEMPERATURE DO NOT MIX COOLANTS AFTERCOOLER BYPASS VALVE COMPRESSOR OIL HEAT STACKING LIMIT BY NUMBER DRAIN HEATER BATTERY HEATER ENGINE PREHEAT LOW TEMP AID COMPRESSOR AIR PRESSURE AIR CIRCULATIN...

Страница 18: ...ontrol restrictions DO NOT OPERATE WHILE STACKED DO NOT MIX FLUIDS AUTO START STOP DPF DIESEL PARTICULATE FILTER DPF REGEN INHIBIT FLUID DRAIN PRESSURIZED SPRING WATER DRAIN SEVER FAN DEF FLUID ONLY R...

Страница 19: ...he heat of compression is removed from the fluid 2 3 Sullair compressor air end functional description Sullair compressors are single stage positive displace ment oil flooded lubricated type compresso...

Страница 20: ...Kubota rotary screw portable air compressor 1 Compressor unit 8 Radiator fluid cooler assembly 2 Battery 9 Pressure regulator blowdown manifold 3 Fluid fill 10 Service valves 4 Fluid level sight glas...

Страница 21: ...cooler is a radiator type that works in concert with the engine fan The fan pushes air through the cooler removing the heat from the fluid From the cooler the fluid is then routed back through the fl...

Страница 22: ...turn line to assure proper and unob structed flow The receiver tank is code rated at 200 psig 13 8 bar working pressure A minimum pressure device located downstream from the separator ensures a mini m...

Страница 23: ...nd the compressor operates at full capacity When the compressor operates at full capacity the engine runs at full speed Normal operation 80 to 100 psig 5 6 to 6 9 bar When the warm up control selector...

Страница 24: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 20 Subject to EAR ECCN EAR99 and related export control restrictions 2 7 Piping and instrumentation compressor system 02250223 875 R00 sh1...

Страница 25: ...PTONAL 03 INLET VALVE 04 COMPRESSOR 05 GAUGE TEMPERATURE 06 SWITCH TEMPERATURE 08 VALVE RELIEF 09 RECEIVER AIR OIL 10 GLASS SIGHT OIL LEVEL 12 VALVE MINIMUM PRESSURE CHECK 13 VALVE BALL 14 CYLINDER SP...

Страница 26: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 22 Subject to EAR ECCN EAR99 and related export control restrictions 2 8 Piping and instrumentation engine system 02250223 875 R00 sh2...

Страница 27: ...OPTIONAL 11 FUEL TANK CAP W VENT 12 THERMOSTAT THERMOCORD OPTIONAL 14 OIL PUMP INTEGRAL TO ENGINE 15 BY PASS VALVE INTERNAL TO ENGINE 16 COOLER OIL INTERNAL TO ENGINE 17 FILTER OIL 18 WATER PUMP INTEG...

Страница 28: ...age the starter and start the compressor The idle warm up control is turned from START to RUN after sufficient warm up is achieved for full compressor operation The shutdown indicator light indicates...

Страница 29: ...Instrument panel group optional full gauge panel shown 1 Hourmeter 7 Engine voltage optional 2 System air pressure 8 Engine RPM optional 3 START STOP switch 9 Fuel level optional 4 Warm up control 10...

Страница 30: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 26 Subject to EAR ECCN EAR99 and related export control restrictions 2 11 Wiring diagram 02250221 582 R02...

Страница 31: ...0 rpm 2 13 Compressor shutdown warning system functional description The Shutdown System and Annunciator Module SSAM continuously monitors the status of the compressor In the event of a shutdown condi...

Страница 32: ...2 Description 185 T3 Kubota User Manual Notes 02250223 054 R01 28 Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 33: ...n a Axle rating lbs 3700 n a kg 1678 n a Tire size ST175 80D13 n a Tire pressure psig 50 n a bar 3 4 n a Wheel size in 13 4 5 n a Lug nut torque lbf ft 60 n a N m 81 n a Table 3 2 Compressor specific...

Страница 34: ...40 Available power bhp 49 kW 36 5 Displacement in3 148 5 L 2 4 Cooling system capacity gal 2 6 L 10 0 Engine coolant shutdown temperature F 230 C 110 Type of motor oil See Engine Operator s Manual En...

Страница 35: ...perational problems such as foaming plugged filters blocked ori fices or lines or even severe problems like a plugged cooler or a locked air end Contact your Sullair representative for fluid recommend...

Страница 36: ...3 Specifications 185 T3 Kubota User Manual 02250223 054 R01 32 Subject to EAR ECCN EAR99 and related export control restrictions 3 5 Identification DPQ 02250220 829 R01...

Страница 37: ...A1 ENGINE COOLANT DRAIN A2 ENGINE OIL DRAIN A3 COMPRESSOR OIL DRAIN A4 LIFTING BAIL EYE APPROX CENTER OF GRAVITY A5 TIEDOWN NOT SHOWN 4 PLACES A6 INSTRUMENT PANEL DOOR A7 ENGINE EXHAUST AIR OUT 3 DIA...

Страница 38: ...3 Specifications 185 T3 Kubota User Manual 02250223 054 R01 34 Subject to EAR ECCN EAR99 and related export control restrictions 3 6 Identification DLQ 02250224 297 R01...

Страница 39: ...G 3 ALL DIMENSIONS ARE 50 12 7mm A1 ENGINE COOLANT DRAIN A2 ENGINE OIL DRAIN A3 COMPRESSOR OIL DRAIN A4 LIFTING BAIL EYE APPROX CENTER OF GRAVITY A5 INSTRUMENT PANEL DOOR A6 ENGINE EXHAUST AIR OUT 3 D...

Страница 40: ...3 Specifications 185 T3 Kubota User Manual Notes 02250223 054 R01 36 Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 41: ...d conditions Fluid sight level glass Indicates the fluid level in the receiver tank Proper level is marked halfway up the sight glass Check the level when the compressor is shutdown and on level groun...

Страница 42: ...fuel tank and drain any water from the fuel water separator 5 Check the dust collectors and clean if neces sary 6 Crack open one service line 7 Turn the WARM UP CONTROL control to the START position 8...

Страница 43: ...tem with the rec ommended coolant using only one brand type Cross contamination which is caused by adding different types of engine coolants may result in the coolant additives to deplete dropout thus...

Страница 44: ...engine fuel water separator Check the engine rpm idle speed The idle speed should be at the specified minimum idle speed listed in Table 3 3 Engine specifications on page 30 5 8 Maintenance every 1500...

Страница 45: ...rs are equipped with optional maintenance indicators change the filters every time the indicators show a change is necessary 5 9 3 1 Air filter replacement 1 Loosen and remove the air filter and cover...

Страница 46: ...from the cover and the flange on the sump Do not allow the scrapings to fall into the tank 6 Install the new element 7 Replace the sump cover and bolts Lightly tighten all the bolts and then gradually...

Страница 47: ...6 Close the canopy 5 9 6 Setting speed and pressure controls on portable compressors equipped with poppet valves Refer to Figure 5 5 Before adjusting the compressor s control system the rated full lo...

Страница 48: ...pressure and recheck top engine speed and control response Close the service valve and allow the compressor to cycle and re check low engine speed idle 5 9 7 Bearing lubrication Refer to Figure 5 6 P...

Страница 49: ...e outer bearing and then back out of the grease cap hold see Figure 5 6 1 Remove the rubber cap from the grease cap s end 2 Using a full charged grease gun place the gun onto the grease zerk located o...

Страница 50: ...ooting guide engine stops does not crank or cranks but does not start Symptom Probable cause Remedy No SSAM flash code Low voltage or battery discon nected Check battery cables and tighten if loose Ch...

Страница 51: ...tor s Manual SSAM flash code four flashes Did not start compressor within the 30 seconds from turning the igni tion switch to the ON position After turning the ignition switch to the ON position press...

Страница 52: ...o nents Ice and or other contaminants could be the cause Defective pressure relief valve opens when pressure is too low Replace the pressure relief valve Defective pressure regulator Check the diaphra...

Страница 53: ...ystem is prohibited Federal Law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any persons other than for purposes of mainte nance repair or replacement...

Страница 54: ...replace any defective parts by ordering with part numbers indicated in the Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Da...

Страница 55: ...n Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Date Table 6 4 Annual frame canopy and parts inspection At least annually i...

Страница 56: ...with part numbers indicated in the Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Date Table 6 6 Annual inspections for prop...

Страница 57: ...Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 58: ...cations are subject to change without prior notice Subject to EAR ECCN EAR99 and related export control restrictions Sullair LLC 3700 East Michigan Boulevard Michigan City IN 46360 USA www sullair com...

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