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Portable Air Compressor

185

Tier 3

Kubota

PART NUMBER:

02250223-054 R01

The information in this manual is current as of its

publication date and applies to compressor models

indicated on this cover with

serial number

201605020000

and all subsequent serial numbers.

USER MANUAL

Publication date: 06/07/2016

WARRANTY NOTICE

Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will

void

its warranty.

Subject to EAR, ECCN EAR99 and related export control restrictions.

SAFETY WARNING

Users are required to read the
entire User Manual before han-
dling or using the product.

Содержание 185 T3 Kubota

Страница 1: ...000 and all subsequent serial numbers USER MANUAL Publication date 06 07 2016 Copyright 2016 Sullair LLC All rights reserved WARRANTY NOTICE Failure to follow the instructions and procedures in this m...

Страница 2: ...n the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor mainten...

Страница 3: ...Towing 9 1 13 3 Parking or locating compressor 9 1 14 Symbols and references 11 Section 2 Description 15 2 1 Introduction 15 2 2 Description of components 15 2 3 Sullair compressor air end functional...

Страница 4: ...5 4 Maintenance after initial 50 hours of operation 39 5 5 Maintenance every 50 hours 40 5 6 Maintenance every 100 hours 40 5 7 Maintenance every 250 hours 40 5 8 Maintenance every 1500 hours 40 5 9...

Страница 5: ...rm all recommended daily maintenance Inspect for torn frayed blistered or otherwise deterio rated and degraded hoses Replace as required 1 2 Personal protective equipment A Prior to installing or oper...

Страница 6: ...e structure or to an area of non exposure P DO NOT remove radiator filler cap until the coolant temperature is below its boiling point Then loosen cap slowly to its stop to relieve any excess pressure...

Страница 7: ...stems only in well ventilated areas away from heat open flame or sparks DO NOT install store or otherwise expose ether cylinders to temperatures above 160 F 71 C Remove ether cylinder from the compres...

Страница 8: ...ration breathing except in full compliance with OSHA Standards 29 CFR 1920 and any other Federal State or Local codes or regulations B DO NOT use air line anti icer systems in air lines supplying resp...

Страница 9: ...lifting bail but by slings instead In any event lift only in full compliance with OSHA Standards 29 CFR 1910 subpart N or any other Local State Military and Federal regulations that may apply B Inspec...

Страница 10: ...gout devices shall be used only when power sources are not capable of being locked out by use of padlocks and lockout hasp devices The name of the person affix ing tag to power source must be on tag a...

Страница 11: ...n O Connect one end of a jumper cable to the positive POS battery terminal in the starting vehicle When jump starting 24V compressors and if the start ing vehicle is provided with two 2 12V batteries...

Страница 12: ...o pre vent strain when cornering and maneuvering yet are supported so they cannot drag or rub on road terrain or towing vehicle surfaces which might cause wear that could render them inoperative WARNI...

Страница 13: ...upplies on or in the compressor Q DO NOT load this equipment with accessories or tools such that it is unbalanced from side to side or front to back Such unbalance will reduce the towabil ity of this...

Страница 14: ...keeping hands and fin gers clear of all pinch points If the compressor is provided with a drawbar DO NOT attempt to lift the drawbar or if hinged to raise it to the upright position by hand if the wei...

Страница 15: ...UEL HEARING PROTECTION HARD HAT SAFETY GLASSES HOOK HERE DO NOT REMOVE MANUAL DO NOT BREATHE COMPRESSED AIR DO NOT STAND ON SERV VALVE DO NOT OPERATE W DOORS OPEN DO NOT OPEN DO NOT STACK ELECTRICAL S...

Страница 16: ...ARNING BELOW TEMPERATURE DO NOT TOW BAR PSI BATTERY BATTERY DISCONNECT OFF ON RESET REMOTELY CONTROLLED DO NOT MAINTENANCE ENGINE START ENGINE ECM READ WRITE DATA INTAKE AIR EXHAUST GAS FAN GUARD BELT...

Страница 17: ...SOR TEMPERATURE DO NOT MIX COOLANTS AFTERCOOLER BYPASS VALVE COMPRESSOR OIL HEAT STACKING LIMIT BY NUMBER DRAIN HEATER BATTERY HEATER ENGINE PREHEAT LOW TEMP AID COMPRESSOR AIR PRESSURE AIR CIRCULATIN...

Страница 18: ...ontrol restrictions DO NOT OPERATE WHILE STACKED DO NOT MIX FLUIDS AUTO START STOP DPF DIESEL PARTICULATE FILTER DPF REGEN INHIBIT FLUID DRAIN PRESSURIZED SPRING WATER DRAIN SEVER FAN DEF FLUID ONLY R...

Страница 19: ...he heat of compression is removed from the fluid 2 3 Sullair compressor air end functional description Sullair compressors are single stage positive displace ment oil flooded lubricated type compresso...

Страница 20: ...Kubota rotary screw portable air compressor 1 Compressor unit 8 Radiator fluid cooler assembly 2 Battery 9 Pressure regulator blowdown manifold 3 Fluid fill 10 Service valves 4 Fluid level sight glas...

Страница 21: ...cooler is a radiator type that works in concert with the engine fan The fan pushes air through the cooler removing the heat from the fluid From the cooler the fluid is then routed back through the fl...

Страница 22: ...turn line to assure proper and unob structed flow The receiver tank is code rated at 200 psig 13 8 bar working pressure A minimum pressure device located downstream from the separator ensures a mini m...

Страница 23: ...nd the compressor operates at full capacity When the compressor operates at full capacity the engine runs at full speed Normal operation 80 to 100 psig 5 6 to 6 9 bar When the warm up control selector...

Страница 24: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 20 Subject to EAR ECCN EAR99 and related export control restrictions 2 7 Piping and instrumentation compressor system 02250223 875 R00 sh1...

Страница 25: ...PTONAL 03 INLET VALVE 04 COMPRESSOR 05 GAUGE TEMPERATURE 06 SWITCH TEMPERATURE 08 VALVE RELIEF 09 RECEIVER AIR OIL 10 GLASS SIGHT OIL LEVEL 12 VALVE MINIMUM PRESSURE CHECK 13 VALVE BALL 14 CYLINDER SP...

Страница 26: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 22 Subject to EAR ECCN EAR99 and related export control restrictions 2 8 Piping and instrumentation engine system 02250223 875 R00 sh2...

Страница 27: ...OPTIONAL 11 FUEL TANK CAP W VENT 12 THERMOSTAT THERMOCORD OPTIONAL 14 OIL PUMP INTEGRAL TO ENGINE 15 BY PASS VALVE INTERNAL TO ENGINE 16 COOLER OIL INTERNAL TO ENGINE 17 FILTER OIL 18 WATER PUMP INTEG...

Страница 28: ...age the starter and start the compressor The idle warm up control is turned from START to RUN after sufficient warm up is achieved for full compressor operation The shutdown indicator light indicates...

Страница 29: ...Instrument panel group optional full gauge panel shown 1 Hourmeter 7 Engine voltage optional 2 System air pressure 8 Engine RPM optional 3 START STOP switch 9 Fuel level optional 4 Warm up control 10...

Страница 30: ...2 Description 185 T3 Kubota User Manual 02250223 054 R01 26 Subject to EAR ECCN EAR99 and related export control restrictions 2 11 Wiring diagram 02250221 582 R02...

Страница 31: ...0 rpm 2 13 Compressor shutdown warning system functional description The Shutdown System and Annunciator Module SSAM continuously monitors the status of the compressor In the event of a shutdown condi...

Страница 32: ...2 Description 185 T3 Kubota User Manual Notes 02250223 054 R01 28 Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 33: ...n a Axle rating lbs 3700 n a kg 1678 n a Tire size ST175 80D13 n a Tire pressure psig 50 n a bar 3 4 n a Wheel size in 13 4 5 n a Lug nut torque lbf ft 60 n a N m 81 n a Table 3 2 Compressor specific...

Страница 34: ...40 Available power bhp 49 kW 36 5 Displacement in3 148 5 L 2 4 Cooling system capacity gal 2 6 L 10 0 Engine coolant shutdown temperature F 230 C 110 Type of motor oil See Engine Operator s Manual En...

Страница 35: ...perational problems such as foaming plugged filters blocked ori fices or lines or even severe problems like a plugged cooler or a locked air end Contact your Sullair representative for fluid recommend...

Страница 36: ...3 Specifications 185 T3 Kubota User Manual 02250223 054 R01 32 Subject to EAR ECCN EAR99 and related export control restrictions 3 5 Identification DPQ 02250220 829 R01...

Страница 37: ...A1 ENGINE COOLANT DRAIN A2 ENGINE OIL DRAIN A3 COMPRESSOR OIL DRAIN A4 LIFTING BAIL EYE APPROX CENTER OF GRAVITY A5 TIEDOWN NOT SHOWN 4 PLACES A6 INSTRUMENT PANEL DOOR A7 ENGINE EXHAUST AIR OUT 3 DIA...

Страница 38: ...3 Specifications 185 T3 Kubota User Manual 02250223 054 R01 34 Subject to EAR ECCN EAR99 and related export control restrictions 3 6 Identification DLQ 02250224 297 R01...

Страница 39: ...G 3 ALL DIMENSIONS ARE 50 12 7mm A1 ENGINE COOLANT DRAIN A2 ENGINE OIL DRAIN A3 COMPRESSOR OIL DRAIN A4 LIFTING BAIL EYE APPROX CENTER OF GRAVITY A5 INSTRUMENT PANEL DOOR A6 ENGINE EXHAUST AIR OUT 3 D...

Страница 40: ...3 Specifications 185 T3 Kubota User Manual Notes 02250223 054 R01 36 Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 41: ...d conditions Fluid sight level glass Indicates the fluid level in the receiver tank Proper level is marked halfway up the sight glass Check the level when the compressor is shutdown and on level groun...

Страница 42: ...fuel tank and drain any water from the fuel water separator 5 Check the dust collectors and clean if neces sary 6 Crack open one service line 7 Turn the WARM UP CONTROL control to the START position 8...

Страница 43: ...tem with the rec ommended coolant using only one brand type Cross contamination which is caused by adding different types of engine coolants may result in the coolant additives to deplete dropout thus...

Страница 44: ...engine fuel water separator Check the engine rpm idle speed The idle speed should be at the specified minimum idle speed listed in Table 3 3 Engine specifications on page 30 5 8 Maintenance every 1500...

Страница 45: ...rs are equipped with optional maintenance indicators change the filters every time the indicators show a change is necessary 5 9 3 1 Air filter replacement 1 Loosen and remove the air filter and cover...

Страница 46: ...from the cover and the flange on the sump Do not allow the scrapings to fall into the tank 6 Install the new element 7 Replace the sump cover and bolts Lightly tighten all the bolts and then gradually...

Страница 47: ...6 Close the canopy 5 9 6 Setting speed and pressure controls on portable compressors equipped with poppet valves Refer to Figure 5 5 Before adjusting the compressor s control system the rated full lo...

Страница 48: ...pressure and recheck top engine speed and control response Close the service valve and allow the compressor to cycle and re check low engine speed idle 5 9 7 Bearing lubrication Refer to Figure 5 6 P...

Страница 49: ...e outer bearing and then back out of the grease cap hold see Figure 5 6 1 Remove the rubber cap from the grease cap s end 2 Using a full charged grease gun place the gun onto the grease zerk located o...

Страница 50: ...ooting guide engine stops does not crank or cranks but does not start Symptom Probable cause Remedy No SSAM flash code Low voltage or battery discon nected Check battery cables and tighten if loose Ch...

Страница 51: ...tor s Manual SSAM flash code four flashes Did not start compressor within the 30 seconds from turning the igni tion switch to the ON position After turning the ignition switch to the ON position press...

Страница 52: ...o nents Ice and or other contaminants could be the cause Defective pressure relief valve opens when pressure is too low Replace the pressure relief valve Defective pressure regulator Check the diaphra...

Страница 53: ...ystem is prohibited Federal Law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any persons other than for purposes of mainte nance repair or replacement...

Страница 54: ...replace any defective parts by ordering with part numbers indicated in the Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Da...

Страница 55: ...n Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Date Table 6 4 Annual frame canopy and parts inspection At least annually i...

Страница 56: ...with part numbers indicated in the Parts List Maintenance performed By Location Date Maintenance performed By Location Date Maintenance performed By Location Date Table 6 6 Annual inspections for prop...

Страница 57: ...Subject to EAR ECCN EAR99 and related export control restrictions...

Страница 58: ...cations are subject to change without prior notice Subject to EAR ECCN EAR99 and related export control restrictions Sullair LLC 3700 East Michigan Boulevard Michigan City IN 46360 USA www sullair com...

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