PRODUCT USER MANUAL
SECTION 2
12
damage the compressor.
2.10.6 R
EFRIGERANT
CIRCUIT
REGULATION
IN
RD-0400 – RD-6000
1. The liquid refrigerant is injected into the
evaporator through a metering device trying
to maintain the refrigerant in the evaporator
at a constant pressure
2. The evaporating pressure is kept constant by
a controlled injection of hot gas from the
high-pressure side into the low-pressure
section of the circuit through a hot gas by-
pass valve. This constant pressure corre-
sponds to a stable evaporating temperature
adjusted as close to 32°F / 0°C as possible.
3. The mixture of hot gas from the by-pass valve
and cold gas from the evaporator is called
superheat and is adjusted at 50 ± 5°F / 10±
5°C.
2.10.7 C
ONDENSATE
DRAIN
—
TRAP
ASSEMBLY
Dismantling the drain is easy because it can be
isolated from the air circuit under pressure with a ball
valve. Always isolate the drain before disassembly.
Membrane disc may need to be replaced time to time
due to contamination in the air circuit. Contact Sullair
or its distributer if there is any drain blockage issues.
2.10.8 H
EAT
EXCHANGER
,
MODULAR
DESIGN
The dryers are equipped with compact, modular
design heat exchangers. This assembly has been
specially designed to dry compressed air and
consists of:
1. An air/air heat exchanger which pre-cools
the entering hot air with the exiting chilled air.
2. An evaporator which is an air/refrigerant heat
exchanger which cools down the com-
pressed air
3. An integral separator that separates the
moisture from the air stream at the coldest
point. Maximum condensation of moisture
occurs at the coldest point and it is at that
exact junction that the moisture is removed
and drained.
2.10.9 D
EW
P
OINT
I
NDICATOR
The Dew point indicator is a standard on all dryer
models and is located in the control panel and
provides an idea for the pressure dew point (PDP)
2.10.10 H
IGH
T
EMPERATURE
S
WITCH
—
Located inside the dryer, this high temperature
switch stops the dryers if the compressor suction line
temperature is above 113°F / 45°C.
2.10.1 M
ICROPROCESSOR
DEVICE
This device is supplied on all models. The
Microprocessor allows the dryer to save energy
when there is no flow in the dryer. It is possible to
monitor major dryer failures on the Microprocessor. It
allows the operators to monitor the following:
• Evaporation temperature
• Inlet air temperature
• Ambient temperature
• Refrigerant gas high and low temperatures
• Fan is working properly
• Compressor is working properly
• Condenser is blocked
• Power Phases are correctly connected
• Drain function
• Total working hours
• Total economy hours
• Real date and time
Microprocessor can be remotely controlled and any
alarm contacts can be connected to any external
devices.
2.11 PRINCIPLE OF OPERATION
The refrigerant circuit can be divided in 3 parts:
1. Low pressure section with an evaporator
(heat exchanger)
2. High pressure section including: Condenser,
liquid receiver, (if installed) and the filter
dryer.
WARNING
Never run the dryer before heating the
crankcase. Allow 2 hours the heater to heat
the compressor of the dryers after a long
shut-down period.
Содержание 02250201-297 R01
Страница 6: ...TABLE OF CONTENTS ...
Страница 8: ...8 NOTES ...
Страница 38: ...38 NOTES ...
Страница 39: ...Section 4 39 TECHNICAL DRAWINGS ...
Страница 40: ...SECTION 4 40 4 1 ED SPARE PARTS RD400 AIR COOLED 02250196 586 R03 ...
Страница 42: ...SECTION 4 42 4 2 ED SPARE PARTS RD500 AIR COOLED 02250196 588 R03 ...
Страница 44: ...SECTION 4 44 4 3 ED SPARE PARTS RD700 AIR COOLED 02250196 590 R3 ...
Страница 46: ...SECTION 4 46 4 4 ED SPARE PARTS RD700 WATER COOLED 02250196 618 R03 ...
Страница 48: ...SECTION 4 48 4 5 ED SPARE PARTS RD850 AIR COOLED 02250196 591 R03 ...
Страница 50: ...SECTION 4 50 4 6 ED SPARE PARTS RD850 WATER COOLED 02250196 619 R03 ...
Страница 52: ...SECTION 4 52 4 7 ED SPARE PARTS RD1000 AIR COOLED 02250196 592 R03 ...
Страница 54: ...SECTION 4 54 4 8 ED SPARE PARTS RD1000 WATER COOLED 02250196 620 R03 ...
Страница 56: ...SECTION 4 56 4 9 ED SPARE PARTS RD1200 AIR COOLED 02250196 593 R03 ...
Страница 58: ...SECTION 4 58 4 10 ED SPARE PARTS RD1200 WATER COOLED 02250196 621 R03 ...
Страница 60: ...SECTION 4 60 4 11 ED SPARE PARTS RD1600 AIR COOLED 02250196 594 R03 ...
Страница 62: ...SECTION 4 62 4 12 ED SPARE PARTS RD1600 WATER COOLED 02250196 622 R03 ...
Страница 64: ...SECTION 4 64 4 13 ED SPARE PARTS RD2000 AIR COOLED 02250196 595 R03 ...
Страница 66: ...SECTION 4 66 4 14 ED SPARE PARTS RD2000 WATER COOLED 02250196 623 R03 ...
Страница 68: ...SECTION 4 68 4 15 ED SPARE PARTS RD2400 AIR COOLED 02250196 596 R03 ...
Страница 70: ...SECTION 4 70 4 16 ED SPARE PARTS RD2400 WATER COOLED 02250196 624 R03 ...
Страница 72: ...SECTION 4 72 4 17 ED SPARE PARTS RD3000 AIR COOLED 02250196 597 R03 ...
Страница 74: ...SECTION 4 74 4 18 ED SPARE PARTS RD3000 WATER COOLED 02250196 625 R03 ...
Страница 76: ...SECTION 4 76 4 19 ED SPARE PARTS RD3800 AIR COOLED 02250196 598 R03 ...
Страница 78: ...SECTION 4 78 4 20 ED SPARE PARTS RD3800 WATER COOLED 02250196 626 R03 ...
Страница 80: ...SECTION 4 80 4 21 ED SPARE PARTS RD5000 AIR COOLED 02250196 599 R03 ...
Страница 82: ...SECTION 4 82 4 22 ED SPARE PARTS RD5000 WATER COOLED 02250196 627 R03 ...
Страница 84: ...SECTION 4 84 4 23 ED SPARE PARTS RD6000 AIR COOLED 02250196 600 R03 ...
Страница 86: ...SECTION 4 86 4 24 ED SPARE PARTS RD6000 WATER COOLED 02250196 628 R03 ...
Страница 88: ...SECTION 4 88 4 25 ID RD400 02250195 264 ...
Страница 89: ...SECTION 4 89 4 25 ID RD400 DRYER WITHOUT PALLET SIZE RD 400 23 23 x 27 95 x 49 8 590mm x 710mm x 12651270mm ...
Страница 90: ...SECTION 4 90 4 26 ID RD500 850 02250195 266 ...
Страница 92: ...SECTION 4 92 4 27 ID RD1000 1200 02250195 267 R01 ...
Страница 94: ...SECTION 4 94 4 28 ID RD1600 2000 02250195 268 ...
Страница 96: ...SECTION 4 96 4 29 ID RD2400 02250195 269 ...
Страница 98: ...SECTION 4 98 4 30 ID RD3000 02250195 269 ...
Страница 100: ...SECTION 4 100 4 31 ID RD3800 02250195 270 ...
Страница 102: ...SECTION 4 102 4 32 ID RD5000 02250195 271 ...
Страница 104: ...SECTION 4 104 4 33 ID RD6000 02250195 272 ...
Страница 106: ...SECTION 4 106 4 34 P I RD400 02250195 291 ...
Страница 108: ...SECTION 4 108 4 35 P I RD500 850 02250195 293 ...
Страница 110: ...SECTION 4 110 4 36 P I RD700 850 WATER COOLED 02250195 294 ...
Страница 112: ...SECTION 4 112 4 37 P I RD1000 6000 02250195 297 ...
Страница 114: ...SECTION 4 114 4 38 P I RD1000 6000 WATER COOLED 02250195 298 ...
Страница 116: ...SECTION 4 116 4 39 WIRING DIAGRAM RD400 230 3 60 A 02250195 319 S1 ...
Страница 118: ...SECTION 4 118 4 39 WIRING DIAGRAM RD400 230 3 60 A 02250195 319 S2 ...
Страница 120: ...SECTION 4 120 4 40 WIRING DIAGRAM RD400 460 3 60 A 400 3 50 A 02250195 974 S1 ...
Страница 122: ...SECTION 4 122 4 40 WIRING DIAGRAM RD400 460 3 60 A 400 3 50 A 02250195 974 S2 ...
Страница 124: ...SECTION 4 124 4 41 WIRING DIAGRAM RD500 700 230 3 60 A 02250195 975 S1 ...
Страница 126: ...SECTION 4 126 4 41 WIRING DIAGRAM RD500 700 230 3 60 A 02250195 975 S2 ...
Страница 132: ...SECTION 4 132 4 43 WIRING DIAGRAM RD700 850 230 3 60 W 02250195 976 S1 ...
Страница 134: ...SECTION 4 134 4 43 WIRING DIAGRAM RD700 850 230 3 60 W 02250195 976 S2 ...
Страница 140: ...SECTION 4 140 4 45 CONTROL CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 02250195 307 ...
Страница 142: ...SECTION 4 142 4 46 POWER CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 02250195 307 ...
Страница 144: ...144 NOTES ...
Страница 145: ...NOTES ...