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Fastir Troubleshooting Guide

Figure 44

- Alignment of Reversing Mechanism Assembly

Table 9

- Common Fastir Problems and Solutions

Problem

Reason

Solution

Gearmotor not turning while augers

are vertical.

No electricity

Check plug-in for proper voltage using

voltmeter.

Automatic thermal overload shut

off. 230V to 115V gearmotor

or 115V to 230V gearmotor.

Check plug-in for proper voltage

Check for binding or obstruction on

track or tube.

Weak thermal overload in field of

gearmotor.

Replace field in gearmotor.

Gears may be out of gearmotor.

Feel if gearmotor is running. If so,

gears must be replaced.

Capacitor bad.

Replace capacitor.

Tilt switch(es) on augers shutting

off gearmotor on center

hanger.

Hold down bypass button on junction

box. If gearmotor turns, tilt switch

is improperly adjusted or faulty.

Also check wiring connection.

1-1/2 HP motor not turning.

Thermal overload shut off.

Press reset button. Motor may be

running on 115V and must be on

230V (except on 460V units).

1-1/2 HP motor running slow, lacking

power.

Wired for 115V or one fuse blown.

Use voltmeter to determine voltage

(must be 230V).

Crosstube not turning.

Shearpin sheared on gearmotor.

Replace shearpin.

Crosstube not moving forward on

track.

Shearpin sheared on gearmotor.

Replace shearpin.

Machine vibration.

Bent down auger.

Straighten or install new down auger.

Belts breaking.

Belt not properly aligned.

Adjust motor pulley.

Damaged pulley.

Check pulley and auger shaft for

damage and replace if

necessary.

Down auger trailing excessively.

Flighting worn off of down auger.

Replace auger.

Machine hitting top of bin.

Track installed too high.

Lower track.

Down auger getting ahead.

Crosstube not traveling around bin.

Hard spot or concentrations

of fines in center of bin.

Check gearmotor and gears to insure

proper function. Replace any

damaged part.

Cannot get drying air hot enough.

LP gas vaporizes too slowly.

Provide vaporizer on burner.

Carriage not traveling in or out of

crosstube.

Reversing mechanism bearing did

not switch completely.

Adjust springs on reversing rod making

each side equal. Check detent &

spring.

Check toggle gear bolt for overtorque.

Torque should be approx.30 ft-lbs.

Содержание Fastir

Страница 1: ...555 255th Street Box 677 Sheffield Iowa USA 50475 0677 Phone 641 892 4222 Fax 641 892 4629 Website www sukup com E mail info sukup com DATE REVISIONS PAGES 01 09 2019 Updated warranty 4 01 09 2019 Cha...

Страница 2: ...II Installing Rotating Contact 28 XIV Installing Optional Spreader Bar Kit 29 XV Preparing Down Augers 29 XVI Installing Down Augers 30 XVII Final Steps 31 Fastir Operation Guidelines 32 I Operation P...

Страница 3: ...es at any time In short our stirring machine is an excellent tool for adding greater flexibility to any bin drying or storage system whether high or low temperature We hope that you return to Sukup fo...

Страница 4: ...Limited Warranty 4 LIMITED WARRANTY...

Страница 5: ...rds and safety precautions that need to be taken to avoid personal injury or death Always keep children away from bins and vehicles with flowing grain Make no unauthorized modifications to machine Mod...

Страница 6: ...on Keep away from all moving parts Keep all shields in place SHUT OFF AND LOCK OUT all power before servicing Failure to follow precautions above could result in death or serious injury CAUTION Metal...

Страница 7: ...track 1 3 Ensure hairpin clips are through holes in motor mount 2 Ensure areas of placement for decals are free from grease oil and dirt 3 Mount decals without standing under machine Decal 2 L0271 De...

Страница 8: ...A8492 A84922 A8493 A84933 A84935 2 Varies by bin diameter and motor phase and voltage 3 For Fastir Plus units only A3424 A34242 A3424 A34242 A3424 A34242 Table 3 Fastir Fastir Plus Basic Hardware Car...

Страница 9: ...5 1 2 Crosstube Safety Decal Package A3399 A3399 1 Parts Sack Stationary Auger Kit A3426 A3426 1 Motor Mount A5209 A5209 1 Outside Stationary Carriage A5250 A6140 1 Shield A8508 A6120 1 Stationary Ca...

Страница 10: ...seam Figure 3 Figure 4 A2 Mount 1 length of track with bolts through top holes on track brackets Figure 3 Figure 4 A2 1 Note On bins 30 and larger with a double bracketed track a gap has been left to...

Страница 11: ...e of any obstructions that could hinder movement of machine through bin C Installing Track When Holes for Track Brackets Must Be Drilled C1 Place first segment of track in bin C2 Drill holes in top bi...

Страница 12: ...Slide primary carriage about 1 foot onto crosstube from inside shaft end Knurled bearing should be on top and slot for down auger on front of crosstube as shown in Figure 7 Figure 8 7 Ensure 1 16 gaps...

Страница 13: ...Additional Tie Bar Installation Assembly Installation 13 INSTALLING ADDITIONAL TIE BAR Figure 10 Additional Tie Bar Installation 4 CROSSTUBE FASTIR UPPER TIE BAR...

Страница 14: ...allation 14 Figure 11 Primary and Satellite Carriage Assemblies Exploded Views WARNING To prevent death or serious injury be sure that hairpin clips are inserted in motor mount so motor will not fall...

Страница 15: ...Assembly Installation 15 Fastir Assembly Figure 12 Tie Bar and Carriage Placement for Fastir Units BACK VIEW TOP VIEW BACK VIEW BACK VIEW BACK VIEW TOP VIEW TOP VIEW TOP VIEW...

Страница 16: ...4 81 A8529 102 A59116 66 A5897 18 36 37 1 A8529 102 A59141 93 A85302 112 75 A59121 77 A5897 18 42 42 8 A8532 118 5 A5916 109 A8533 137 5 A59141 93 A59021 27 48 A85333 153 75 A5916 109 A59021 27 49 3 A...

Страница 17: ...17 Fastir Plus Assembly Figure 13 Tie Bar and Carriage Placement for Fastir Plus Units TOP VIEW TOP VIEW TOP VIEW BACK VIEW BACK VIEW BACK VIEW PLACE STATIONARY AUGER GUIDE PLATE AGAINST THE WELD OUT...

Страница 18: ...A85261 77 A59061 41 A5897 18 30 31 A85260 75 5 A59116 66 A8522 88 A59081 52 A5897 18 33 34 A85383 80 5 A5912 71 A8519 97 A59110 61 A5897 18 36 37 1 A85282 90 5 A59124 81 A85300 106 75 A5912 71 A5897...

Страница 19: ...brackets which are supplied by Sukup Manufacturing Co 11 Bolt center support to center hanger using 2 3 8 holes in center hanger Ensure bottom of center support is flush with bottom of center hanger a...

Страница 20: ...Bracket Bar Pivot Trolley 1 A45161 13 Shaft Connect Pivot Trolley 1 A45131 01 14 Bracket Weldment Pivot Trolley 1 A45122 15 If your trolley comes pre assembled skip to Step 20 16 Add a 1 2 flatwasher...

Страница 21: ...parts referenced in this section see parts assembly manual page 53 26 Slide springs from hardware sack onto each rod on motor mount s Figure 18 Figure 18 Motor Installation 27 Bolt appropriate motor f...

Страница 22: ...ure 19 Figure 19 Reversing Plate Installation VII Installing Center Hanger Related Parts For part numbers and descriptions of parts referenced in this section see parts assembly manual page 53 Figure...

Страница 23: ...m of hole in center hanger so junction box is inside center hanger Figure 20 Figure 21 Figure 21 Placement of Cast Electric Junction Box on Center Hanger 42 1 Note Do not thread rotating contact into...

Страница 24: ...lite carriage closest to bin wall bolt toggle arm from parts sack to top of tab extending beyond carriage shell using a 5 16 shoulder bolt and 1 4 locking nut Ensure toggle arm is parallel with edge o...

Страница 25: ...crewdriver 61 1 Note At this point there will be 4 wires from gearmotor and 3 wires from 3 wire cord inside gearmotor junction box 62 Connect loose short white wire with female spade located in plasti...

Страница 26: ...ger single phase and 4 and 5 auger units Connect second rotating contact cord plug to plug on cord from appropriate satellite carriage motor Figure 30 page 27 74 Secure rotating contact cord s to cord...

Страница 27: ...tallation 27 Fastir and Fastir Plus Cord Connections Figure 30 Motor and Tilt Switch Cord Connection Diagrams Note Above diagrams are for machines with 230V motors 460V units are wired directly and ha...

Страница 28: ...e equipment and to the winch drum Always ensure cable is pulling straight off the winch and is not in contact with the frame or drum sides Always prevent cable from rubbing against fixed objects Alway...

Страница 29: ...achine Damage to other components as a result of using down augers over 20 will not be the responsibility of Sukup Manufacturing Co Sukup Manufacturing Co makes no warranty express or implied with res...

Страница 30: ...ing using 5 16 x 1 3 4 U Bolt and 5 16 nuts and tighten using 1 2 wrench Figure 37 98 Slide the following items over top of each auger shaft in the order below Flange bearing hub up Locking collar for...

Страница 31: ...carriage using 1 4 x 1 bolts and tighten using 7 16 wrench 113 For Fastir unit bolt on cord support strap and tie strap cord onto bar of primary carriage For Fastir Plus unit tie strap cord to bars of...

Страница 32: ...equipment warranty 5 Use probe to determine moisture content of crop When grain first tests dry on the top grain throughout entire bin may not necessarily be dry Remember the Sukup stirring machine wa...

Страница 33: ...ace leads on terminals of capacitor This initial connection will slightly charge capacitor Note A constant reading of zero 0 or infinity indicates a bad capacitor 3 Interchange meter leads Ohmmeter sh...

Страница 34: ...ts 1 1 2 HP motor running slow lacking power Wired for 115V or one fuse blown Use voltmeter to determine voltage must be 230V Crosstube not turning Shearpin sheared on gearmotor Replace shearpin Cross...

Страница 35: ...imes faster than original rate Raising drying temperature by 40 F 22 C from 70 F 21 C to 110 F 43 C results in drying times 4 3 times faster than were no heat added However drying grain to 8 or 5 mois...

Страница 36: ...as that going in usually a couple of days Insufficient cooling of grain will result in moisture condensation and grain spoilage during storage Fans Axial fans are the most common type of fan used for...

Страница 37: ...t 120 F 49 C 110 F 43 C Note From North Dakota State University NDSU extension service AE 701 Revised November 1994 Please contact your local extension office for further information regarding your sp...

Страница 38: ...eaters are used A becomes primary unit On dual fan and heater units either unit may be primary Air straightener vanes must be included in axial fan or heater to provide proper burner operation and eve...

Страница 39: ...ndshield Sukup Airways consist of a system of 10 or 12 triangular perforated tubes attached every 9 along inside of bin sidewall Required number of tubes is four times diameter of bin The main purpose...

Страница 40: ...on of fines and trash Grain spreaders help distribute fines Keep area beneath perforated floors clear of all fines and foreign material as they may cause a bin fire For even heat distribution floor su...

Страница 41: ...orage time is cut in about half when held at a given moisture content Grain moisture content changes with relative humidity of surrounding air Table 17 shows moisture content of corn at various temper...

Страница 42: ...o drying Failure to provide adequate insect control Failure to remove pockets of fines broken kernels weed seeds trash that restrict airflow and provide food for insects and mold Failure to dry grain...

Страница 43: ...le foreign material or broken kernels will be more susceptible to mold and insects As a result grain should be cleaned to reduce this hazard or be dried to a moisture content level 1 to 2 lower than c...

Страница 44: ...oved aeration After coring top of grain should be visually inspected to ensure an inverted cone has been created as in Figure 48 If no cone is created bridging of grain has occurred and a very unsafe...

Страница 45: ...on systems and should always be used in drying Without adequate open area to let air and moisture out of the bin 1 ft 093 m of opening for every 1500 CFM 2550 m hr fan will produce aeration or drying...

Страница 46: ...without condensation immediately freezing into ice Frozen chunks block aeration warming cycles and grain unloading Condensation also re wets grain and can cause sudden bin failure and collapse due to...

Страница 47: ...ct all panels supporting ribs stairs steps vents and especially all connections to ensure accidents do not occur Ladders Catwalks Supports Ensure access ladders catwalks and platforms are complete and...

Страница 48: ...ove all traces of old grain from combines truck beds grain carts augers and any other equipment used for harvesting Remove all rust and apply rust inhibiting primer or paint to affected areas Taking c...

Страница 49: ...Appendix A Wiring Diagrams 49 APPENDIX A WIRING DIAGRAMS Figure 51 Single Auger Fastir Wiring Diagram...

Страница 50: ...Appendix A Wiring Diagrams 50 Figure 52 Double Auger Fastir Wiring Diagram...

Страница 51: ...Appendix A Wiring Diagrams 51 Figure 53 Triple Auger Fastir Wiring Diagram...

Страница 52: ...Appendix A Wiring Diagrams 52 Figure 54 Quadruple Auger Fastir Wiring Diagram...

Страница 53: ...de reference number Do not order parts by reference numbers If part number cannot be found in manual give clear description of part and its location and function Also specify machine type and size Par...

Страница 54: ...Fastir Parts Assembly Manual 54 This page intentionally left blank to more easily reference drawings with parts lists...

Страница 55: ...3 4 1 A5711 A5729 36 Dbl Brkt 111 3 16 1 A5712 A5725 37 1 Dbl Brkt 114 3 4 1 A5713 A5729 Bolt Sack Track 36 1 A6815 40 2 42 Dbl Brkt 111 3 8 1 A5714 A5726 Bolt Sack Track 42 1 A6816 48 Dbl Brkt 111 3...

Страница 56: ...1 brgs 1 A5649 15 Cast Bushing 1 A5602 Pillow Block w 1 1 4 A5651 16 Cast Electric Junction Box 1 A5612 Center Brg for Pillow Block 1 J0030 17 Junction Box Cover 1 A5658 Center Brg for Pillow Block 1...

Страница 57: ...mplete Reversing Plate Assy w hardware 2 A8034 A8049 Reversing Carriage Plate 1 2 plate 4 A80342 A8060 7 Toggle Arm 1 A8505 A8505 8 Reversing Rod 1 Specify machine size Specify machine size 9 Bolt Han...

Страница 58: ...Fastir Parts Assembly Manual 58 IV Primary Wrap Around Carriage Figure 58 Primary Wrap Around Carriage Exploded View...

Страница 59: ...20 Plug Male 4 Prong Arm 3ph J3725 J3725 Plug Female 4 Prong Arm 3ph J3730 J3730 11 Pulley 2 3 4 x 7 8 A 1 J0295 J0295 12 Key Stock 3 16 sq x 3 4 1 A7522 A7522 13 Center Carriage Shield 1 A8508 A6120...

Страница 60: ...Fastir Parts Assembly Manual 60 V Satellite Wrap Around Carriage Figure 59 Satellite Wrap Around Carriage Exploded View...

Страница 61: ...Carriage Shield 1 A8508 A6120 16 Plastic Cord Holder 1 A5637 A5637 17 Machine Screw 10 24 1 J0514 J0514 18 Nut 10 24 1 J0985 J0985 19 Tilt Switch Bracket A5449 A5449 20 Tilt Switch 7MPL 46 A5445 A544...

Страница 62: ...Fastir Parts Assembly Manual 62 VI Stationary Outside Carriage Fastir Plus Only Figure 60 Stationary Outside Carriage Exploded View...

Страница 63: ...Includes Pulley Key 1 A7725 A7725 Motor O 1 1 2hp 230V 3ph Includes Pulley Key 1 A7729 A7729 18 Pulley 2 3 4 x 7 8 A 1 J0295 J0295 19 Key 3 16 sq x 1 A7522 A7522 20 End Carriage Shield 1 A8508 A6120...

Страница 64: ...lectric Box 1 A8139 2 Screw 6 32 x 1 4 2 J0455 3 Push Button normally open 1 J4485 4 Bolt 5 16 18 x 1 2 J0527 5 Nut 5 16 18 2 J1002 6 Lockwasher 5 16 2 J1200 7 Tilt Switch w connector 1 5 A5445 8 Moun...

Страница 65: ...ews 1 4 x 1 4 2 J1074 7 Pin 2 3 8 long 1 A8044 8 Housing 1 A8042 9 Thrust Bearing 1 J0058 10 Knurled Drive Bearing Replacement for J0057 1 A80691 Complete with Bushings Knurled Bearing 1 A8069 Bushing...

Страница 66: ...e Only Dual A5596 A5482 230 Dual 3 7 17 10 10 10 3 Screw 8 18 x PLT S Drill 4 J0460 A5483 230 Dual 3 7 24 10 10 10 4 Cont Bd 1ph w htr 3 term 1 A5563 The following are rotating contacts without cord C...

Страница 67: ...15 7B Rotor w shaft 115 220V 1 J3666 8 Gear 1 Large Metal 72 Teeth 1 A5321 9 Cover Field End Bell 1 A5325 10 Screw 10 32 5 J0478 10A Screw 10 32 Painted green for ground 1 J0478 11 Screw 10 32 4 50 PL...

Страница 68: ...3PH 1 3PH 1 3 2 1PH 1 6 10 10 20 10 1PH 15 4 31 7 3 3PH 1 3PH 1 3 2 1PH 1 6 10 10 20 10 1PH 15 4 33 8 3 3PH 1 3PH 1 3 2 1PH 1 7 12 10 22 10 1PH 15 4 36 8 3 3PH 1 3PH 1 3 2 1PH 1 7 12 10 22 10 1PH 15...

Страница 69: ...69 Fastir Parts Assembly Manual XII Electrical Components Table 34 Electrical Components for Fastir and Fastir Plus Units...

Страница 70: ...________ Office Phone ______________________________ Fax _______________________________________ In Case of Emergency Have emergency numbers and written directions to your location near phone and arra...

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