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M-750H

SAFETY STATEMENTS

continued

The following caution statements have been drawn from the instructions in this manual. They

have been assembled here for ready reference.

CAUTION

The manufacturer should be consulted

when considering alternative uses

for this piece of equipment.

This unit was designed for the mixing

and shearing of a dry additive, into a

liquid stream.

Other uses may create unforeseen safety

issues and personal inj ury risk.

CAUTION

BEFORE LIFTING OR MOVING THE UNIT,

all fluid should be removed from the tank.

CAUTION

AVOID PLACING OBJECTS

on top or against the tank as damage

may result from the weight.

CAUTION

LIFTING LUGS OR THE LIFTING POINT(S)

identified and labelled on the skid

structure must be used in order to

safely lift and transport the unit.

TO ENTER THE TANK is not recommended

Personal inj ury could result from

the presents of hazardous fumes,

remaining fluid or unit start-up.

WARNING

REFER TO THE SAFETY

STATEMENTS IN THE

OEM SUPPLIED MANUALS

AND

THIS MANUAL

REGARDING THESE

OPERATIONS.

Содержание M-750H

Страница 1: ...erial No _______________ Hydraulic Motor SNM2 19C106 Serial No __________________ Gorman Rupp Pump GR 84B2 Serial No ________________ Control Valve Brand FC51 Serial No __________________ Links relati...

Страница 2: ...General Data Sheet 15 Identifying Your Machine Components 16 SECTION II Description Care and Maintenance Polyethylene Plastic Reservoir Tank 18 19 Hydraulic powered centrifugal pump 20 23 Filter shear...

Страница 3: ...off loading operation 36 Shutdown cleanup storage Warm weather 37 Cold freezing weather 38 Prolonged periods of storage 39 Optional self loading feature 40 SECTION V Trouble shooting Trouble Shooting...

Страница 4: ...F CONTENTS PAGE SECTION VII OEM Repair Information GR Centrifugal Pump Owner s Manual 50 61 Gruvloc Pipe Couplings 62 64 Sauer Danfoss Hydraulic motor 65 67 SECTION VIII Parts Manual M 750H PARTS MANU...

Страница 5: ...ntenance including without limitation failure to inspect and maintain improper repair use of unapproved parts cracked engine heads and blocks unless caused by the failure of an internally lubricated p...

Страница 6: ...ain to the engine motor and should also be followed This safety alert symbol appears with most safety statements It means attention become alert your safety is involved Please read and abide by the me...

Страница 7: ...FILTER SHEA R WARNING Serious personal injurywill result DO NOT REMOVE OR MODIFY SA FETYCOVERS OR GUA RDS CAUTION DO NOTPOSITION ANY PARTOF YOUR BODY over the hopper valve or mixingtee w hile cleanin...

Страница 8: ...ated andinstalled a leak maydevelop IM PROPERINST ALLAT IONOFT HE M ECHANICALor GREASE SEAL will result inleakage andpossible damage tothe seal All maintenance operatingandrepair of this unit must be...

Страница 9: ...nsafety issues andpersonal injuryrisk CAUTION BEFORE LIFT INGORM OVINGT HE UNIT all fluidshouldbe removedfromthe tank CAUTION AVOIDPLACINGOBJECT S ontopor against the tank as damage mayresult fromthe...

Страница 10: ...hese include but are not limited to a Lifting points b Flammable Liquids c High temperature areas d Personal Protection recommendations e Personal dangers f Equipment dangers g Operating instructions...

Страница 11: ...will rise above your set rate of 15 0 16 5 g p m of hydraulic flow The hydraulic flow valve should then be set back to the recommended flow rate of 15 0 16 5 g p m Specifications on hydraulic oil ope...

Страница 12: ...12...

Страница 13: ...to a holding reservoir or directly to the drilling equipment The M 750 mixing unit consists of a 750 u s gal 2839 litre polyethylene plastic tank hydraulic powered centrifugal pump filter shear unit...

Страница 14: ...Due to our continuing product improvement specifications are subject to change without notice REV DATE DWR NUM Surface to Surface Inc M 750H 90 0 92 00 M 750H GR Hydraulic DRY WEIGHT 1800 lbs 20 12 1...

Страница 15: ...lded Built for the rigors of the construction trade Hydraulic Motor Requires 15 16 us gpm 2000psi Air Cooled Industrial rated for long service life Hydraulic Valve Variable speed control Allow bentoni...

Страница 16: ...16 M 750H Identifying Your Machine Components Location of Tags and PIN Plates...

Страница 17: ...17 SECTION II Description Care and Maintenance...

Страница 18: ...bber gaskets If a leak is noticed between the tank and gasket the connection can be tightened up by tightening the large nut flange in the direction of the arrows counter clock wise CAUTION NEVER OPER...

Страница 19: ...re free of burs and both surfaces are clean Install the drain bung as per FIG 1 Note the gaskets are on the inside and outside of the tank Tighten nuts as to slightly squeeze the rubber gaskets Cut a...

Страница 20: ...med fluid air will escape from around the plug threads This indicates that the pump housing is full and the plug can be tightened back up If no fluid is escaping from around the threads completely rem...

Страница 21: ...ions as damage will result Follow instruction for winterizing CAUTION TRAPPED FLUID MAY BE PRESENT and will spill out when piping hoses pump or filter shear are removed Fig 4 CAUTION BEFO RESTARTINGOR...

Страница 22: ...ithium base grease until grease escapes from the relief hole Turn the grease cup arm counterclockwise until it is at the top of the stem this will release the spring to apply grease to the seal NOTE S...

Страница 23: ...nd build up inside of the cup and not allow the plunge to push to the full stroke This in turn will stop the supply of grease to the seal causing premature seal failure As a precaution it is strongly...

Страница 24: ...en removed you will see on the end of the filter shear an end cap Fig 6b Remove the end cap and wash out the filter shear with clear water Reinstall the end cap on the filter shear reinstall the filte...

Страница 25: ...er to decide the piping arrangement and how they would use the discharge options The discharge flow can have high pressure and high volume flows associated with it and should be treated as such If you...

Страница 26: ...roduct inside of the mixing tee around the nozzle If this accumulation is left unattended over time it will build to the point of restricting the inlet of the mixing chamber This situation is easily r...

Страница 27: ...ample of this Fig 9b is to check the viscosity of the fluid using a marsh funnel Simply slow the motor speed down to reduce flow and pressure and put the wash wand inside the hopper with the hopper va...

Страница 28: ...be kept free of dried Bentonite ice or other buildups to reduce the chance of damage during opening and closing The valve operates more smoothly if the surfaces are kept damp or wet All valves are to...

Страница 29: ...eekly with clear water should eliminate any problems with this piece of the system The fluid from the Jet Gun is at a very high pressure and extreme caution should be used when removing and viewing th...

Страница 30: ...30 SECTION III Set up and Installation of Unit in Detail...

Страница 31: ...hat are connected to it Adequate space or an opening will also have to be considered when mounting for the removal of the filter shear cartridge for regular cleaning and inspection Portable use of the...

Страница 32: ...32 SECTION IV Operating the M 750 Unit...

Страница 33: ...ocedures CHECK to assure the hydraulic oil reservoir has the proper fluid level for operating CHECK to assure the hydraulic filtering system is operating properly CHECK to assure the hydraulic variabl...

Страница 34: ...k via the fluid return hose Remember that the system is pumping fluid under pressure even when the valve is at a low setting Gradually rotate the control lever right toward the high speed position and...

Страница 35: ...stem to circulate the product until the desired consistency is attained A sample of the mixed fluid may be taken at from the wash wand as described earlier in this manual on the wash wand description...

Страница 36: ...t gun valve will need to be in the open position to act as a relief when the valve on the drill rig is closed If transferring to a reservoir tank the valve on top of the filter shear housing is used t...

Страница 37: ...e the control lever to the most left position against the stop pin to stop the motor and pump STOP the hydraulic power source customer supplied Drain the remaining water out of the tank use the custom...

Страница 38: ...p on the suction tee located at the lower right end of tank and allow remaining water to escape from the piping Leave the cap off Remove centrifugal pump front drain plug Leave the pump plug out Make...

Страница 39: ...to extend the life of your unit Prolonged periods of storage require extra care of the pump to protect from rusting internally Separate the pump as you would to replace the seal to dry and spray with...

Страница 40: ...not over tighten the Regardless of the configuration of the connection used this port needs to be sealed off valve or capped when not being used as a suction port The reason for this is that then the...

Страница 41: ...41 SECTION V Troubleshooting the M 750 Unit...

Страница 42: ...as follows Everything before the pump is being sucked has vacuum Everything after the pump is being blown has pressure The following may aid in any problems that may arise No fluid flow low fluid flow...

Страница 43: ...Valve installed at the end of the discharge hose is closed or damaged Open or replace valve No fluid flow low fluid flow See above solutions Wash wand has little or no flow or pressure Wash wand valve...

Страница 44: ...44 SECTION VI Periodic Maintenance Repair Information...

Страница 45: ...0 Visual check of hoses for damage wear or kinks 0 Visual check of variable speed controller 0 Pump Components Check General Condition Visual Temperature Unusual Noise or Vibrations Cracks Leaks Loos...

Страница 46: ...r on the I D of the inboard rotating element must be positioned toward the shaft shoulder If there is an undercut at the shaft shoulder the larger chamfer must be positioned away from the shaft should...

Страница 47: ...0 550 400 7 8 490 360 625 450 700 500 875 650 1 725 540 925 675 1050 750 1300 975 Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate and oil coatings Dry means pla...

Страница 48: ..._____________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ______...

Страница 49: ...49 SECTION VII OEM Repair Information...

Страница 50: ...lation Pumps and related equipment must be installed and operated according to all national local and industry standards If there are any questions regarding the pump or its application which are not...

Страница 51: ...ich the pump driver and or controls have not been approved or which may damage the pump or endanger personnel as a result of pump failure Use lifting and moving equipment in good repair and with adequ...

Страница 52: ...Refer to instructions in this manual before restarting the pump Do not remove plates covers gauges pipe plugs or fittings from an overheated pump Vapor pressure within the pump can cause parts being...

Страница 53: ...s liquid in the pump casing Never operate this pump unless there is liquid in the pump casing The pump will not prime when dry Extended operation of a dry pump will destroy the seal assembly Add liqui...

Страница 54: ...rself with this manual 2 Lock out or disconnect the power source to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the temperature before openin...

Страница 55: ...gauge readings if so equipped between regularly scheduled inspections can indicate problems that can be corrected before system damage or catastrophic failure occurs The appearance of wearing parts sh...

Страница 56: ...7 Valve Seat Gasket 060 7336G18000 8 060 P2010009 Pipe Plug 2 9 Inlet Stud 8 10 Pump Casing 060 888110010 1 11 Outlet Stud 060 C101015991 8 060 C101315991 12 060 GR84B2 13 1 13 2 XXXX 2 14 15 16 Hex...

Страница 57: ...plied with the power source or contact your local power source representative Before attempting to open or service the pump 1 Familiarize yourself with this manual 2 Lock out or disconnect the power s...

Страница 58: ...in the threaded grease piping hole and not damage the threads Debur the hole from the inside of the seal liner after drilling Seal Reassembly and Installation Figures 1 and 3 Clean the seal cavity and...

Страница 59: ...and the seal plate should be between 0 010 and 0 020 inch 0 25 to 0 51 mm Measure this clearance and add or remove shims from the impeller adjusting shim set until the correct clearance is achieved P...

Страница 60: ...relief hole Turn the grease cup arm counterclockwise until it is at the top of the stem this will release the spring to apply grease to the seal see Figure 4 NOTE Some smoking and leakage may occur a...

Страница 61: ...n the I D of the inboard rotating element must be positioned toward the shaft shoulder If there is an undercut at the shaft shoulder the larger chamfer must be positioned away from the shaft shoulder...

Страница 62: ...62...

Страница 63: ...63...

Страница 64: ...64...

Страница 65: ...troleum mineral based fluids High temperature limits apply at the inlet port to the motor The motor should run at or below the maximum continuous temperature The peak temperature is based on material...

Страница 66: ...th a Beta ratio x For Discharge filtration with controlled reservoir ingression use a 35 45 75 filter Pressure filtration use a pressure filtration with an efficiency of 10 75 x ratio is a measure of...

Страница 67: ...level Put the return line below the lowest expected fluid level to allow discharge into the reservoir for maximum dwell and efficient deaeration A baffle or baffles between the return and suction lin...

Страница 68: ...68 SECTION VIII Parts Manual...

Страница 69: ...3 8 F W 8 3 8 x 1 Bolt 076 13105 8 076 33008 8 28 2 Tank Strap SR 75089 29 1 30 Tank Up rite with eye SR 75010 5 8 x 4 Gr 8 Bolt 5 8 F W 5 8 L W 5 8 Nut 4 4 4 4 076 15319 076 33016 076 33630 076 3631...

Страница 70: ...61 Jetting Nozzel Jetting Tee SR 75020 NE SR 75021 1 1 62 63 1 Venturi Tube SR 75022 64 Return Pipe SR 75038 1 65 1 2 x 2 1 2 Bolt 1 2 F W 1 2 L W 1 2 Nut 076 13213 2 2 2 2 076 33012 076 33626 076 36...

Страница 71: ...12 12 Hydraulic Motor SNM2 19 2 039 B1212004900 1 3 8 ORB x 3 8 JIC 90 Elbow 029 2503 6 6 2 3 8 x 4 1 4 SHCS 076 23320 11 12 12 13 14 15 16 17 3 8 Hyd Hose M 750HD H03 1 3 4 x 3 8 JIC Reducing Adapto...

Страница 72: ...B2 13 1 13 2 14 15 16 Hex Nut 060 D0615991 2 Lock Washer 060 J0615991 2 Wear Plate 060 260515991 1 18 Impeller 060 8882A100106 060 37J17090 Grease Seal Assembly 060 GS1250 060 2474G18000 22 060 220514...

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