background image

 
 

 

OPERATION

 

-

 

MOTOR

 

UNITS

 

The

 

manoeuvring

 

system

 

has

 

two

 

motor

 

units

 

(1

 

&

 

2).

 

In

 

general

 

they

 

are

 

mounted

 

in

 

front

 

of

 

the

 

axle

 

of

 

the

 

caravan.

 

Both

 

units

 

are

 

identical

 

but

 

cannot

 

be

 

switched.

 

Fig.

 

4

 

A.

 

Aluminium

 

drive

 

roller

 

B.

 

12V

 

Motor

 

C.

 

Motor

 

connection

 

terminals

 

(+

 

and

 

-)

 

D.

 

Motor

 

for

 

automatic

 

engaging

 

system

 

E.

  

Base

 

unit

 

F.

  

Drive

 

unit

 

G.

 

Gear

 

Traction

 

indicator

 

label:

 

The

 

yellow-green-red

 

traction

 

indicator

 

label

 

(Fig.

 

11A),

 

on

 

the

 

side

 

of

 

each

 

motor

 

unit

 

indicates

 

if

 

the

 

roller

 

is

 

depressing

 

the

 

tyre

 

sufficiently

 

to

 

provide

 

adequate

 

traction.

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

yellow

 

area

 

 

Rollers

 

are

 

not

 

touching

 

or

 

depressing

 

the

 

tyre

 

sufficiently.

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

green

 

area

 

 

Rollers

 

should

 

be

 

connecting

 

correctly

 

to

 

the

 

tyre

 

(margin

 

of

 

15mm).

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

red

 

area

 

 

Rollers

 

are

 

connected

 

to

 

the

 

tyre

 

but

 

in

 

an

 

extreme

 

position.

 

It

 

could

 

be

 

that

 

the

 

tyre

 

of

 

the

 

caravan

 

has

 

insufficient

 

air

 

pressure

 

or

 

the

 

drive

 

unit

 

has

 

been

 

knocked

 

out

 

of

 

position

 

and

 

a

 

visit

 

to

 

a

 

workshop

 

is

 

required

 

to

 

reposition

 

the

 

assembly.

 

Disconnect

 

the

 

motor

 

powered

 

rollers

 

in

 

case

 

of

 

emergency:

 

In

 

the

 

case

 

that

 

the

 

caravan

 

battery

 

is

 

discharged

 

to

 

far

 

to

 

automatically

 

take

 

of

 

the

 

motor

 

powered

 

rollers

 

of

 

the

 

tyre,

 

or

 

there

 

is

 

a

 

defect,

 

you

 

can

 

also

 

do

 

this

 

manually.

 

See

 

figures

 

9

 

&

 

9.1.

 

Take

 

the

 

plastic

 

cap

 

(Fig.

 

9B)

 

at

 

the

 

rear

 

side

 

of

 

the

 

housing

 

of

 

the

 

motor

 

for

 

the

 

automatic

 

engaging

 

system.

 

If

 

necessary

 

use

 

a

 

screwdriver.

 

Place

 

the

 

emergency

 

key

 

(6)

 

on

 

the

 

emergency

 

socket

 

in

 

the

 

motor

 

unit

 

(Fig.

 

9A

 

&

 

9.1C)

 

and

 

turn

 

it

 

until

 

the

 

motor

 

unit

 

including

 

motor

 

powered

 

rollers

 

are

 

in

 

the

 

beginning

 

position.

 

Repeat

 

this

 

also

 

on

 

the

 

motor

 

unit

 

on

 

the

 

other

 

side.

 

Put

 

the

 

plastic

 

caps

 

back

 

on

 

the

 

motor

 

housing.

 

As

 

soon

 

as

 

the

 

battery

 

is

 

charged

 

again,

 

or

 

the

 

problem

 

is

 

solved,

 

the

 

motor

 

powered

 

rollers

 

automatically

 

work

 

again.

 

 

OPERATION

 

-

 

REMOTE

 

CONTROL

 

HANDSET

 

The

 

remote

 

control

 

handset

 

(5)

 

is

 

powered

 

by

 

one

 

PP3

 

9Volt

 

battery,

 

and

 

is

 

activated

 

by

 

moving

 

the

 

slide

 

switch

 

to

 

-I

 

(Fig.

 

5A).

 

Once

 

activated

 

the

 

green

 

LED

 

(Fig.

 

5H)

 

will

 

illuminate

 

and

 

the

 

directional

 

controls

 

can

 

now

 

be

 

used.

 

Fig.

 

5

 

A.

 

Slide

 

switch

 

 

O

 

and

 

-I)

 

B.

 

Caravan

 

forwards

 

(both

 

wheels

 

rotate

 

in

 

forwards

 

direction)

 

C.

 

Caravan

 

reverse

 

(both

 

wheels

 

rotate

 

in

 

reverse

 

direction)

 

D.

 

Caravan

 

left

 

forwards

 

(right

 

wheel

 

rotates

 

in

 

forwards

 

direction)

 

E.

  

Caravan

 

right

 

forwards

 

(left

 

wheel

 

rotates

 

in

 

forwards

 

direction)

 

F.

  

Caravan

 

left

 

reverse

 

(right

 

wheel

 

rotates

 

in

 

reverse

 

direction)

 

G.

 

Caravan

 

right

 

reverse

 

(left

 

wheel

 

rotates

 

in

 

reverse

 

direction)

 

H.

 

Green

 

LED:

 

reflects

 

status

 

of

 

the

 

remote

 

control

 

and

 

caravan

 

manoeuvring

 

system

 

I.

 

Two

 

handed

 

service

 

for

 

automatic

 

engaging

 

of

 

the

 

motor

 

powered

 

rollers

 

to

 

the

 

tyre

 

J.

 

Two

 

handed

 

service

 

for

 

automatic

 

disengaging

 

of

 

the

 

motor

 

powered

 

rollers

 

from

 

the

 

tyre

 

K.

 

Blue

 

LED:

 

reflects

 

status

 

of

 

the

 

automatic

 

engaging

 

system

 

L.

  

Red

 

overload

 

LED:

 

Amp

 

overload

 

protection

 

is

 

activated.

 

Wait

 

about

 

60

 

seconds

 

and

 

try

 

again.

 

M.

 

Blue

 

9V

 

battery

 

LED:

 

The

 

internal

 

9V

 

battery

 

of

 

handset

 

is

 

near

 

empty

 

and

 

needs

 

to

 

be

 

replaced.

 

N.

 

Blue

 

battery

 

voltage

 

LED:

 

Caravan

 

battery

 

voltage

 

too

 

low

 

or

 

too

 

high.

 

When

 

you

 

drive

 

straight

 

forwards

 

or

 

reverse

 

(press

 

button

 

B

 

or

 

C),

 

it

 

is

 

also

 

possible

 

to

 

adjust

 

the

 

direction

 

by

 

additional

 

pressing

 

button

 

D

 

or

 

E

 

(when

 

driving

 

forwards)

 

or

 

button

 

F

 

or

 

G

 

(when

 

driving

 

reverse).

 

In

 

addition,

 

the

 

 

 

 

(E)

 

and

 

 

 

(F)

 

buttons

 

or

 

 

 

 

(D)

 

and

 

 

 

(G)

 

buttons

 

may

 

be

 

pressed

 

at

 

the

 

same

 

time

 

to

 

turn

 

the

 

caravan

 

around

 

on

 

its

 

own

 

axis

 

without

 

moving

 

forward

 

or

 

backward

 

(this

 

function

 

just

 

can

 

work

 

under

 

the

 

 

-axle

 

 

When

 

you

 

switch

 

within

 

2

 

seconds

 

from

 

forward

 

driving

 

to

 

reverse

 

driving

 

(and

 

the

 

other

 

way

 

around),

 

a

 

small

 

delay

 

of

 

1

 

second

 

will

 

appear

 

to

 

protect

 

the

 

electronics

 

and

 

the

 

motors.

 

 

 

Содержание LeisureWize EMOVE EM303A

Страница 1: ...EM303A Caravan Manoeuvring System ...

Страница 2: ...t with lanyard 6 1 Emergency key 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 80A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 24 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10...

Страница 3: ...ofiled chassis with a chassis thickness between min 2 8mm and max 3 5mm Depending on the weight of the caravan the manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS ...

Страница 4: ...ide of one of the motor units Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the uni...

Страница 5: ...ium rollers in addition to the surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been install...

Страница 6: ...k connectors 34 to the automatic engaging cables by using crimping pliers A secure and good quality connection on each cable is essential Attach the spade fork connectors to the terminals on the control unit see wiring diagram Fig 12 and fix them tightly by the screws A safe and good quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29...

Страница 7: ...ty battery to supply both sets of manoeuvring system including two electronic control units and two of battery power isolation switches Do not use two separate batteries for a 4 motors manoeuvring system on a twin axle caravan Now both electronic control units 4 must be prepared for twin axle use Turn off the battery power isolation switch and move the single twin axle function switch Fig 3S T on ...

Страница 8: ...ways make sure that the rollers are fully disengaged before towing moving the caravan by vehicle or manpower This can damage the tyres manoeuvring system and the towing vehicle Always make sure that after you have finished using the manoeuvring system the battery power isolation switch 29 is switched off and the key is removed and stored in a safe place out of reach of children or other unauthoris...

Страница 9: ...d again or the problem is solved the motor powered rollers automatically work again OPERATION REMOTE CONTROL HANDSET The remote control handset 5 is powered by one PP3 9Volt battery and is activated by moving the slide switch to I Fig 5A Once activated the green LED Fig 5H will illuminate and the directional controls can now be used Fig 5 A Slide switch O and I B Caravan forwards both wheels rotat...

Страница 10: ...e on no buzzer remote control handset is turned on and system is activated and ready to use Green LED Fig 5H is blinking no buzzer no communication between handset and control unit This could be because of too much distance between remote control handset and control unit or the battery isolation switch for manoeuvring system is not turned on or that there is a distortion signal disturbing the comm...

Страница 11: ...ravan manoeuvring system is suitable for both single axle and twin axle caravans You just need to pull the single twin axle function switch Fig 3S T on the control unit so that the manoeuvring system can be used for a single axle caravan or a twin axle caravan for 2 motor use but also for 4 motor use In the twin axle function the all wheels will drive but at a different speed The switch standard p...

Страница 12: ... disengaged the blue LED will switch off and the system is ready for transport After manoeuvring deactivate the manoeuvring system by moving the slide switch to O on the remote control handset Fig 5A The green LED Fig 5H on the remote control handset will turn off Store remote control in a safe place out of reach of children or other unauthorised people Turn off the battery power isolation switch ...

Страница 13: ...ote control and the caravan is not more than 5 metres If there is no signal between the remote control handset and the control unit the manoeuvring system will not function at all and the green LED on handset is blinking Check if there is any distortion signal other transmitter high power cables Wifi etc that disturbs a good communication between remote control handset and control unit If there is...

Страница 14: ...he green LED on remote control handset is blinking In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Roller will not turn spindle rotates freely The motor or ...

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Страница 20: ...uthorised fitter dealer or fitted DIY You are not covered by the warranty if the mover has been bought second hand or from a non authorised dealer or the mover has been transferred to another caravan Any modification made to your caravan mover or non use of emove authorised spare parts will make your warranty null and void Any non use of maker s instructions when fitting or using the emove caravan...

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