1 x 1920 x 780mm door sheet.
2 x 1920mm “U” channels.
2 x 780mm “U” channels.
1 x 310mm door plate.
Hinges.
Door bracing.
If you choose to vary from these instructions
your warranty will be impaired.
2
1.
Attach the 780mm “U” channels
J
to
the top and bottom of the door sheet
A
at the centre ribs only.
2.
Attach the 1920mm “U” channels
H
to
the door sheet
A
through the top and
bottom channels
J
at the four corners.
3.
Attach the door plate
M
in the centre of
the door sheet, slipping it under the two
side “U” channels and fixing it to the
sheet ribs and the side “U” channels.
4.
Attach the hinges
N
approx 150mm
from the top and bottom of the door
through the “U” channels. The fixings
should be centred on the side “U”
channels.
5.
Turn the door over and fix the four
corners through all the “U” channels
and fit the door bracing from the bottom
corner to the opposite centre to the top
corner. (step 2 below).
Step 1:
Door Assembly
A
A
N
O
H
H
H
J
J
J
M
You will need:
1.
Attach the first “Z” door jamb
L
to the
740mm sheet
B
on the rib with the
narrow pan. Attach the other “Z” door
jamb to the 740mm sheet
B
.
2.
Lay the premade door face down on the
740mm sheet
B
approx 30mm up from
the bottom and down from the top.
3.
Check the door is centralised on the
sheet (top and bottom). Fix the hinges
through the side of the “Z” door jamb
L
, raising the door about 4mm off the
"Z" door jamb.
Step 2:
Hanging the
door
B
L
2 x 1980 x 740mm sheet.
1980mm “Z” door jambs.
You will need:
M
N
30mm
4mm
gap
Narrow pan
If you need advice, call us FREE on 0800 807 433
or email us at [email protected]
150mm
Hinges should
protrude over the
top of the channel
