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TECHNICAL DATA

Machine Data

Engine Type

8 hp 4-Stroke, Overhead Valve, Single
Cylinder

Engine Make

Honda

Engine Model

GX240

Max Torque @ 2500 RPM

12.3 ft lb (16.8 Nm)

Idle Speed
Operating Speed

1400 RPM min
3400 RPM + 100

Battery

12 volt System Battery BCI Group U1-12
165 cca 5 amp Charge System

Fuel Type

Gasoline 86 Octane minimum

Fuel Tank Capacity

1.6 gal (6 l)

Fuel Consumption

1.14 gph

Spark Plug

NGK BPR6ES gap .028 -.031” (.7 - .8 mm)

LUBRICATION SPECIFICATIONS

Type

Quantity

Engine Crankcase

SAE 30

1.16 quart/1.1 liter

Hydraulic System

Mobil 424 Hydraulic Oil

6 gal/22.7 liter

Содержание Lift Jockey LJ100

Страница 1: ...SERVICE PARTS MANUAL MODELS LJ100 REVISION B 01 2002 PN 56489 Lift Jockey A 100 employee owned American manufacturer...

Страница 2: ......

Страница 3: ...26 Hardware Guidelines Hoses Fittings Leakage 26 Parking and Towing Machine 26 Moving without Power 27 Cleaning and Storage 27 Periodic Maintenance Schedule 28 29 Service Record 30 Troubleshooting 31...

Страница 4: ...er maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Constructio...

Страница 5: ...y or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibili...

Страница 6: ...9 Lowered Height clearance m 5 9 1 8 6 3 1 9 6 9 2 1 Raised Height clearance m 10 9 3 3 11 9 3 6 12 9 3 9 Mast Capacity at 12 load center 7 6 Kg 1 500 lbs 680 8 6 Kg 1 500 lbs 680 9 6 Kg 1 200 lbs 544...

Страница 7: ...Speed 1400 RPM min 3400 RPM 100 Battery 12 volt System Battery BCI Group U1 12 165 cca 5 amp Charge System Fuel Type Gasoline 86 Octane minimum Fuel Tank Capacity 1 6 gal 6 l Fuel Consumption 1 14 gph...

Страница 8: ...15 2000 Meter Type Simpson Model 886 2 Type 2 Test Date October 31 2001 Test Conditions Temperature 50 degrees Fahrenheit 10 degree Celsius Ambient Sound dba fast mode Soil Condition Silts and clays M...

Страница 9: ...ft Throttle Air Cleaner Fuel Cap Fuel Valve Choke On Off Switch located at engine Steering Control Horn E Stop Horn Button One piece all welded steel frame pro vides low center of gravity for maximum...

Страница 10: ...1 3 4 10 750 282 382 7 8 9 875 322 436 5 7 8 9 875 454 615 1 8 1 000 483 655 1 8 1 000 682 925 SAE GRADE 5 Fine Thread Zinc Plated SAE GRADE 8 Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft lbs Nm...

Страница 11: ...9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 NA NA M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 70...

Страница 12: ...12 TECHNICAL DATA Hardware...

Страница 13: ...n Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual...

Страница 14: ...is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks ex...

Страница 15: ...ed and latched during the operation close and latch cowl immediately after starting Keep hands clothing and jewelry away from all moving parts Keep all guards in place Never place your hands or any so...

Страница 16: ...ne elements that must be raised for service work Keep all parts in good condition and properly installed Repair damage immediately Replace worn or broken parts Remove any buildup of grease oil or debr...

Страница 17: ...conditioning service center to recover and recycle used air conditioning refrigerants Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center SAFETY...

Страница 18: ...18 MAINTENANCE F IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual Tasks...

Страница 19: ...oam filled tires provide added toughness and reliability on a job site Forks Four interchangeable adjustable fork options provide efficient handling of all types of loads Choose from round block forks...

Страница 20: ...AE 30 API SH or SJ oil with starburst certification mark is recommended for general all temperature use Check daily for proper oil level DO NOT OVERFILL See Engine Owner s Manual for specifications EN...

Страница 21: ...s operation to prevent condensation in the tank Drain and flush fuel tank every 1 000 hours or 12 months Avoid storing fuel over long periods of time If fuel is stored for more than a month prior to...

Страница 22: ...th Lithium based grease at steering column and drive axle every three 3 months or 50 hours Use lube oil on the directional control pivots sheave pins lift chains and tilt cylinder pins with engine oil...

Страница 23: ...Replace elements if damaged or excessively dirty SPARK PLUG Recommended spark plug BPR6ES NGK W20EPR U NIPPONDENSO To ensure proper engine operation the spark plug must be properly gapped and free of...

Страница 24: ...e off check the battery for 12 5 volts with a voltmeter Clean battery posts and terminals Discon nect battery cables before charging to avoid damage to the electrical system Keep batteries clean by wi...

Страница 25: ...aulic oil every 800 hours Remove return filter cap slowly Remove drain plug and drain into suitable container Clean drain plug apply thread sealant to the plug install and tighten Add fresh hydraulic...

Страница 26: ...are is tight weekly see Torque Charts Section NOTE When installing or replacing hardware loctite 262 threadlocker is required to prevent loosening Proper Care Inspect tires for cuts slashes or bulges...

Страница 27: ...f the unit is recommended to insure all systems are in proper working order Check Travel Path Inspect the surface on which the unit is going to travel Avoid soft soil slippery spots and water spots Av...

Страница 28: ...28 MAINTENANCE Periodic Maintenance Schedule...

Страница 29: ...29 MAINTENANCE Periodic Maintenance Schedule...

Страница 30: ...ydraulic Oil 800 hours Hydraulic Filter 100 hours Hydraulic Breather 100 hours Battery monthly Grease Rear Tire Hub Steering Column weekly Grease Front Wheel Hubs yearly Lubricate Cables Directional C...

Страница 31: ...an terminals Tighten Lift Jockey will not move forward or reverse Lever not fully engaged Control valve damaged Low hydraulic oil Faulty hydraulic pump Faulty hydraulic drive Check linkage Replace or...

Страница 32: ......

Страница 33: ...40 41 Hydraulic Tank Assembly 42 43 Engine Assembly 44 45 Drive Axle Steering Assembly 46 47 Steering Handle Assembly 48 49 Control Linkage Assembly 50 51 Mast Assembly 52 55 Lift Frame Assembly 56 5...

Страница 34: ...34 PARTS LIST Frame Assembly...

Страница 35: ...35 PARTS LIST Frame Assembly...

Страница 36: ...36 PARTS LIST Tilt Cylinder Valve Assembly...

Страница 37: ...37 PARTS LIST Tilt Cylinder Valve Assembly...

Страница 38: ...38 PARTS LIST Cowl Assembly...

Страница 39: ...39 PARTS LIST Cowl Assembly...

Страница 40: ...40 PARTS LIST Front Wheel Assembly...

Страница 41: ...41 PARTS LIST Front Wheel Assembly...

Страница 42: ...42 PARTS LIST Hydraulic Tank Assembly...

Страница 43: ...43 PARTS LIST Hydraulic Tank Assembly...

Страница 44: ...44 PARTS LIST Engine Assembly...

Страница 45: ...45 PARTS LIST Engine Assembly...

Страница 46: ...46 PARTS LIST Drive Axle and Steering Assembly...

Страница 47: ...47 PARTS LIST Drive Axle and Steering Assembly...

Страница 48: ...48 PARTS LIST Steering Handle Assembly...

Страница 49: ...49 PARTS LIST Steering Handle Assembly...

Страница 50: ...50 PARTS LIST Control Linkage Assembly...

Страница 51: ...51 PARTS LIST Control Linkage Assembly...

Страница 52: ...52 PARTS LIST Mast Assembly...

Страница 53: ...53 PARTS LIST Mast Assembly...

Страница 54: ...54 PARTS LIST Mast Assembly...

Страница 55: ...55 PARTS LIST Mast Assembly...

Страница 56: ...56 PARTS LIST Lift Frame Assembly...

Страница 57: ...57 PARTS LIST Lift Frame Assembly...

Страница 58: ...58 PARTS LIST Hydraulic Piping Schematic...

Страница 59: ...59 PARTS LIST Hydraulic Piping Schematic...

Страница 60: ...60 PARTS LIST Hydraulic System Schematic...

Страница 61: ...61 PARTS LIST Hydraulic System Schematic...

Страница 62: ...62 PARTS LIST Electrical Wiring Schematic...

Страница 63: ...63 PARTS LIST Electrical Wiring Schematic...

Страница 64: ...64 PARTS LIST 55398 Decal Identification...

Страница 65: ...cal Control Tilt 1 Hood LHS Control Lever 7 55470 Decal Control Forward Reverse 1 Steering ArmForward of Control Lever 8 55471 Decal Caution Instruction LJ100 1 Hood Opposite Control levers 9 55472 De...

Страница 66: ...66 PARTS LIST FAST THROTTLE HORN CONTROL 55479 SLOW RUN TOW 55480 PARKING LATCH PROCEDURE 55481 TURN STEERING ARM TO LEFT FLIP LATCH TO LOCK ARM Decal Identification...

Страница 67: ...cal Control Tilt 1 Hood LHS Control Lever 7 55470 Decal Control Forward Reverse 1 Steering ArmForward of Control Lever 8 55471 Decal Caution Instruction LJ100 1 Hood Opposite Control levers 9 55472 De...

Страница 68: ......

Страница 69: ......

Страница 70: ......

Страница 71: ...FORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other repro ducti...

Страница 72: ...To Be Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 20...

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