Stone Age NA36IND Скачать руководство пользователя страница 7

 

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minimum  distances  shown  in  Table  2  and  Figure  2 
are met. 

O.  Install  the  hearth  and  or  hearth  extension.    En-
sure the Table 2 and Figure 3 clearances and distanc-
es  are  maintained.    Ensure  that  the  hearth  and 
flooring under and in front of the hearth are made of 
fully  non-combustible  materials,  not  just  a  non-
combustible floor covering.  When the hearth instal-
lation  is  complete,  you  are  now  ready  to  install  the 
exterior. 

3.3 Exterior finishing 

The exterior finish of an indoor fireplace will vary as 
compared  to  an  outdoor  application  and  may  be  lim-
ited  depending  on  location  in  the  home  and  framing 
that  encompasses  the  fireplace.    Mantle  and  exterior 
veneers  may  be  fabricated  stone,  thin  veneer  or  full 
bed depth natural stone, tile, brick or stucco. 

If the exterior finish is going to be stucco, stain, tile or 
manufactured thin stone wrap outside of firebox with 
metal lathe.  Attach metal lathe to firebox using con-
crete  nails,  tapcons,  masonry  or  concrete  anchors.  
Natural  stone,  full  bed  depth  or  thin  veneer,  full  size 
brick, concrete pavers, CMU block, etc. do not require 
metal lathe. 

Ensure same refractory mortar is used. 

4.0 Installation of Chimney 

Either one of two types of chimney may be installed, 
the Stone Age masonry chimney system consisting, of 
proprietary outer blocks and clay flues, or metal pipe 
chimney pipe tested and certified to UL 103 standards 
for the US and ULC S604 standards for Canada.  

4.1 Stone Age Masonry System 

The  Stone Age  Masonry  chimney  system  consists  of 
stacking  Stone  Age  chimney  blocks  and  installing  a 
clay flue inside. 

A.  Place a clay flue inside the chimney block.  The 
holes in each corner of the chimney block allow the 
placement  of  rebar  and  mortar  for  additional  rein-
forcement, if desired.   

B.  Continue with stacking the outer blocks and clay 
flues until the desired height is reached.  Mortar the 
flue sections together, and mortar the chimney block 
sections  together.    There  will  be  dead  air  space  be-
tween the flue and chimney block sections.  See Fig-
ure 19. 

 

 

C.  The  chimney  is  completed  by  stacking  as  many 
flue  sections  as  necessary  to  reach  chimney  height. 
Chimney plumbing can either be straight through the 
ceiling and through the roof, or if the fireplace is in-
stalled on an outside wall, the chimney can be external 
to the house.  When needed offset blocks can be used 
for the chimney and should be engineered to structur-
ally support the offset with CMU or custom fabricated 
steel post and or angle iron capable of supporting the 
weight  and  height  of  the  chimney.    Never  exceed 
more than a 30 degree angle when offsetting a chim-
ney.  See Figure 20. 

 

 

D.  Masonry  chimneys  taller  than  24  feet  should  be 
tied into the surrounding structure for additional sup-
port,  due  to  the  weight  of  the  flue  system.    Consult 

Offset 
Blocks 

CMU 

Figure 20. Offset Blocks and CMU Support

Figure 19. Masonry Chimney Assembly 

Содержание NA36IND

Страница 1: ... kit with all components necessary to complete the installation The kit is con figured for a flue chimney but a special adapter is available for a metal chimney Component arrange ment some of which is optional is shown in Figure 2 Components are shown in Table 1 Specifications and installation dimensions are shown in Table 2 A completed installation should include the following A Fireplace items s...

Страница 2: ... when hearth is greater than 6 from floor A 12 Mantle 48 from hearth B Top Trim 36 from hearth C Side Trim 6 from fireplace opening D Front en closure Non combustible from hearth up 36 E 1 Combustible 36 from hearth E 2 E Hearth If the fireplace opening is 6 sq feet or larger the hearth shall extend at least 20 inches in front of the open ing and 12 inches beyond each side If the opening is less t...

Страница 3: ...t important that the Stone Age fireplace be installed according to the following instructions It is also important that local building codes be consulted and followed Improper installation could result in Overheating leading to fireplace failure Leakage of rainwater through and around the chimney Cracks and settling because of poor founda tions Emission of smoke sparks and gases into the living ar...

Страница 4: ... mortar for additional reinforcement if desired B When the base is level and square set the base plate 1 Level it from side to side and front to back See Figure 4 C Install the sidewall pieces 2 and the lower and middle back plates 3A 3B and 4A 4B Use 3 8 joint of mortar between each section Smooth out mortar and ensure sections remain level See Figures 5 and 6 D Lay a straightedge across the left...

Страница 5: ...k with the front lip resting on the front header 8 Mortar damper in place Ensure the damper opens and closes properly I Install the first complete ring of four interlocking throat components items 9 10 11 and 12 Check with a level See Figure 13 J Install second ring of four throat components Items 13 14 15 16 Check with a level See Figure 14 8 9 10 11 12 Figure 13 Lower Throat Level Figure 10 Fron...

Страница 6: ...g of clay liners and outer blocks or Stone Age Pipe Adapter if installing a metal pipe chimney See Figures 17 and 18 N If installing a mantel and side trim especially if it is wood or other combustible materials ensure the 13 14 16 15 17 18 19 20 21 22 23 Outer Block 23 Pipe Adapter 22 Clay Flue 22 21 21 Figure 18 Metal Pipe Chimney Figure 17 Stone Age Masonry Chimney Figure 14 Middle Throat Level...

Страница 7: ...pipe tested and certified to UL 103 standards for the US and ULC S604 standards for Canada 4 1 Stone Age Masonry System The Stone Age Masonry chimney system consists of stacking Stone Age chimney blocks and installing a clay flue inside A Place a clay flue inside the chimney block The holes in each corner of the chimney block allow the placement of rebar and mortar for additional rein forcement if...

Страница 8: ...provided by the chimney pipe manufacturer Install a Stone Age masonry pipe adapter sold sepa rately to the top of the firebox using a 14 I D adapt er for the NA 36 Connect the first pipe section to the metal adapter as shown in Figure 23 Chimney plumbing can either be straight through the ceiling and through the roof or if the fireplace is installed on an outside wall the chimney can be external t...

Страница 9: ...ections extending the chimney through the roof H A wood chase may be constructed around the exposed chimney for aesthetic effect Ensure the minimum recommended clearances to combustibles specified by the metal chimney pipe manufacturer are maintained inside the chase I Install roof flashing appropriate to the roof pitch and any other pipe accessories per the pipe manufac turer s instructions J Ins...

Страница 10: ...re nor mal H Do not alter this fireplace to the extent that it would jeopardize the structural integrity of the fire place Drilling or cutting a hole for a gas line fresh air vent or ash dump is acceptable Use only Stone Age authorized equipment with this fireplace 5 2 Selection of Wood Use cured wood logs only Scrap wood produces sparks Treated wood coal or woods dipped in pine tar should not be ...

Страница 11: ... the firebox and light it This will create an updraft and clear the flue of cold air The following steps are recommended when starting a fire A Remove any excess ash from the fireplace Ex cessive ash may reduce airflow Some owners prefer to leave a small layer to insulate the cold refractory brick below the grate helping fire starting B Open and close the damper to ensure it operates properly Leav...

Страница 12: ...air flows freely through it E Spot check the refractory bricks and mortar for small cracks It will expand slightly with the heat and then contract as it cools Replace refractory bricks when the cracks open more than or when pits become extensive and deeper than 3 16 or when any piece of refractory larger than 2 inches in diameter becomes dislodged F If creosote has accumulated it should be re move...

Страница 13: ...13 ...

Страница 14: ...cturing defects in the Stone Age product and does not cover de fects or faulty workmanship in the installation of the product or the ma sonry or other structure in which it is installed Also this warranty does not cover items that have been damaged due to over heating modifica tion improper storage or maintenance Stone Age shall repair or re place at its option any defective Stone Age product comp...

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