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23

C. 

When the tension is properly adjusted, the belt 
will depress the approximate width of the belt with 
the pressure of a fi nger.

D. 

If an adjustment is necessary, loosen the four 
motor plate retaining nuts, adjust belt tension 
then retighten the four nuts.

NOTE

Belt life will be increased if new drive belts are 
tightened after two or three weeks of operation.

4.13 

CONDENSER CLEANING (AIR-COOLED 

MACHINES)

The condenser requires periodic cleaning. To clean the 
condenser, refer to the following steps:

A. 

Lift the condenser fi lter off of the machine cover 
panel. Visually inspect the condenser fi lter for dirt 
(Fig. 4-4).

B. 

If the condenser fi lter is dirty, vacuum or brush 
it clean. Rinse it with clean water and allow it to 
dry before replacing it on the machine.

NOTE

If the condenser is not kept clean, refrigeration ef-
fi ciency will be lost.

4.14 PREVENTATIVE 

MAINTENANCE

It is recommended that a preventative maintenance 
schedule be followed to keep the machine clean and 
operating properly. The following steps are suggested as 
a preventative maintenance guide.

The United States Department of Agriculture and the Food 
and Drug Administration require that lubricants used in 
food zones be certifi ed for this use. Use lubricants only in 
accordance with the manufacturer’s instructions.

A. Daily 

checks

 

Check for any unusual noise or condition and 
repair immediately.

B. Monthly 

checks

 

1. Check drive belts for wear and tighten belts if 
necessary. (Refer to section 4.12)

 

2. Check the condenser fi lter for dirt. (Refer to 
section 4.13).

4.15 EXTENDED 

STORAGE

Refer to the following steps for winterizing the machine 
or for storing the machine over any long period.

A. 

Clean all of the parts that come in contact with 
mix thoroughly with warm detergent . Rinse in 
clear water and dry all parts. Do not sanitize.

NOTE

Do not let cleaning solution stand in machine barrel 
or mix pump during the shutdown period.

B. 

Remove, disassemble, and clean the front door, 
auger shaft, and mix pump. Leave disassembled 
during the shutdown period.

C. 

Place the plastic auger fl ights in a plastic bag with 
a moist paper towel. This will prevent the fl ights 
from becoming brittle if exposed to dry air over 
an extended period (over 30 days).

D. 

For water-cooled machines that are left in unheated 
buildings, or buildings subject to freezing, the water 
must be shut off and disconnected. Disconnect 
the fi ttings at the water inlet and the water outlet 
lines of the machine. The fi ttings are located at 
the rear of the machine. Run the compressor for 
2 - 3 minutes to open the water valve. Blow out 
all the water, fi rst through the water inlet, then 
through the water outlet lines with air or carbon 
dioxide. Drain the water supply line  coming to 
the machine.

E. 

Place the Pump OFF/ON switch and the Main 
Freezer Power OFF/ON switch in the OFF 
position.

F. 

Disconnect the machine from the source of the 
electrical supply in the building.

Figure 4-4 Removing Condenser Filter

Содержание O411

Страница 1: ...Model O411 OPERATORS MANUAL Manual No 513626 Rev 3...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...ting Controls and Indicators 7 3 3 Disassembly of Machine Parts 9 A Disassembly of Front Door 9 B Disassembly of Auger 9 3 4 Cleaning Disassembled Parts 10 3 5 Sanitizing Machine Parts 10 3 6 Cleaning...

Страница 6: ...8 Overrun Adjustment 20 4 9 Mix Pump Hose Reposition 21 4 10 Mix Pump Hose Replacement 21 4 11 Cab Temperature Adjustment 22 4 12 Drive Belt Tension Adjustment 22 4 13 Condenser Cleaning Air Cooled M...

Страница 7: ...o operate with almost any type of commercial soft serve or non dairy mixes available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qualified service...

Страница 8: ...hase 208 240 VAC 60Hz running amps 15A connection type NEMA6 20P power cord provided Compressor 13 000 Btu hr Scroll Compressor Drive Motor 3 4 hp Air Flow Air cooled units require 3 7 6 cm air space...

Страница 9: ...lation must be completed by a qualified electrician refrigeration specialist Incorrect installation may cause personal injury severe damage to the machine and will void fac tory warranty Installation...

Страница 10: ...hose clamp Be careful not to twist the mix hose 7 Turn the pump on 8 Allow the remaining 6 15cm of tubing to feed through pump until the hose adapter prevents further feeding 9 Turn the pump off CAUTI...

Страница 11: ...d nearest the outlet of the manifold will drain last and should be placed at the back of the mix container The mix low level indicator relies on proper bag placement 1 Connect3 8 9 5mm IDplasticfoodgr...

Страница 12: ...mp 3 Push the manifold adapter with spring and valve into the left port nearest the manifold outlet of the mix inlet manifold and secure with retaining clip See Figure 2 5 4 If using two mix bags repe...

Страница 13: ...to Figure 3 1 for the location of the operating controls on the machine For the information regarding error codes displayedonthecontrolpanel refertothetroubleshooting section of this manual A MAIN FR...

Страница 14: ...the Freezing Cylinder OFF ON switch to the OFF position or press the CLEAN button again If the machine is left in CLEAN for more than 20 minutes an error code E4 will be displayed on the display pane...

Страница 15: ...nt door 3 Remove the front door by pulling it off the studs 4 Remove the air bleed valve by unscrewing the knob while holding the valve stem from behind Remove the compression spring and push the air...

Страница 16: ...Use a soft cloth or sponge to apply the cleaner For best results wipe with the grain of the steel A Clean the rear seal surface from inside of the freezing cylinder B Using sanitizing solution and the...

Страница 17: ...and Drug Administration require that all cleaning and sanitizing solutions used with food processing equipment be certified for this use When sanitizing the machine refer to local sanitary regu lation...

Страница 18: ...row button once The display will read BASIC 10 Press the up arrow button once The display will read CutOut amps 11 Press the SET button A cursor will start blinking under the far right digit 12 Change...

Страница 19: ...pigot to allow the mix to flush out about 8 ounces 0 23 liters of sanitizing solution and liquid mix G Open the air bleed valve on the front door by pressing and holding Hold the valve open until the...

Страница 20: ...rough a second check valve on the piston upstroke The air and mix join at the tee and then travel to the machine C The overrun adjustment is preset at the factory If an adjustment becomes necessary re...

Страница 21: ...if applicable as an assembly from the mix container C Completely disassemble the hose assembly and the check valve Fig 3 10 Place hoses tee checkvalveassembly andpickuphoseadapterin 90 to 110 F 32 C...

Страница 22: ...16...

Страница 23: ...the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for at least 5 seconds B While still holding the PUSH TO FREEZE butto...

Страница 24: ...ne temperature on the freezing cylinder and drive motor amps are available on the same screen to assist with setup and troubleshooting Aux Temp F This reading provides the ambient temperature around t...

Страница 25: ...of the refrigerant gas in the evaporator at the front of the freezing cylinder Changingthissettingchangesthetemperatureat which the freezing cycle starts This value along with the CutOut value determ...

Страница 26: ...g Cab Off will not be shown on the IntelliTec menu Cab On If the Refriger value is set to Cabinet and the temperaturesensorinthecabinetfails thissetting determines the length of the refrigeration cycl...

Страница 27: ...e any pressure by opening the spigot C Grasp the pickup hose end of the mix pump hose with one hand and turn the pump on Pull down on the pickup hose end until 12 to 14 inches of tubing has fed throug...

Страница 28: ...SEL button press the up arrow button The LCD Screen will read Display B Release both buttons C Press the left arrow button three 3 times to navigate to the Storage menu D Press the up arrow button onc...

Страница 29: ...tely B Monthly checks 1 Check drive belts for wear and tighten belts if necessary Refer to section 4 12 2 Check the condenser filter for dirt Refer to section 4 13 4 15 EXTENDED STORAGE Refer to the f...

Страница 30: ...24...

Страница 31: ...rally caused by very low mix levels in the machine s mix container or from product breakdown Another common cause results from a restriction preventing mix from entering the freezing cylinder Check th...

Страница 32: ...the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient c...

Страница 33: ...rrun setting 2 Raise overrun See Section 4 8 3 Low pump pressure 3 Check pump pressure 4 Large air pocket in barrel 4 Purge air from barrel 5 Auger turning counter clockwise 5 Change rotation to clock...

Страница 34: ...F DRAW 2 3 PINTS TO REDUCE SYSTEM PRESSURE TO ZERO TURN PUMP ON PURGE REMAINING AIR IN MIX BAG AND PICK UP HOSE IMPORTANT Before connecting the pick up hose to the mix bag remove as much air from the...

Страница 35: ...ing Distributor Dispensed product air pops 1 Overrun setting too high 1 Decrease overrun setting 2 Mix pump hose service life is exceeded 2 Reposition replace mix pump hose 3 Overdrawing the machine s...

Страница 36: ...30...

Страница 37: ...Parts 2 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 2 324594 Decal Attention Heat Sensitive 1 324686 Decal Danger Automatic Start 1 3247...

Страница 38: ...2 624678 O Ring Rear Seal Rear Seal Adapter Black 5 Pack 2 625133 O Ring Front Door Red 1 667868 Seal Rear Auger Orange 1 694200 Spring Air Bleed Valve 1 694255 Spring Auger Flight 5 744273 Tray Drip...

Страница 39: ...g 1 4 ID Clear Air Line 25 Increments Per Inch Cab 13 756079 Tubing 3 8 ID Clear Mix Line 25 Increments Per Inch Cab 24 756088 Tubing 1 2 ID Clear Mix Line 25 Increments Per Inch Cab 6 756204 Tubing 1...

Страница 40: ...34...

Страница 41: ...bligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting pr...

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