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15

3.14 DISASSEMBLY AND INSPECTION OF 
REMOVABLE PARTS

Inspection of removable parts should be made whenever 
maintenance is performed or when the pump requires 
disassembly.

NOTE

If the mix line or air line is diffi cult to remove, soften 
the tubing with a rag soaked in hot water. Hose 
connections may be sprayed with Haynes Sanitary 
Lubricant for ease of removal.

WARNING

Hazardous Moving Parts

Revolving pump head can grab, mangle, and 
cause serious crushing injury. The Main Power Off/
On switch must be placed in the OFF position for 
cleaning and power must be disconnected when 
disassembling or servicing.

CAUTION

System Under Pressure

Never disconnect hoses from the machine or the 
pump without fi rst opening the spigot to relieve 
pressure.

A. 

Loosen the clamp and remove the air hose from 
the pump compressor.

B. 

Loosen the clamp and disconnect the mix pump 
hose. Remove the pickup hose, the mix check 
valve and the pickup hose adapter (and bag 
adapter if applicable) as an assembly from the 
mix container.

C. 

Completely disassemble the hose assembly and 
the check valve (Fig. 3-10). Place hoses, tee, 
check valve assembly, and pickup hose adapter in 
90° to 110°F (32°C to 43°C) mild detergent water 
and wash thoroughly. Use soft bristle brushes to 
clean inside of fi ttings. Rinse all parts in clean 
90° to 110°F (32°C to 43°C) water.

D. 

Carefully inspect each part for wear or damage. 
Replace worn or damaged parts.

E. 

Wash the feed tube and the air tube in the cabinet 
with 90° to 110°F detergent water and brushes 
provided. Rinse with clean, 90° to 110°F water.

F. 

Prepare two gallons (7.5 liters) of sanitizing 
solution using a USDA certifi ed grade sanitizing 
solution. Sanitize all removed parts. Allow them 
to air dry.

G. 

Check the Hose Service Record decal to determine 
if a hose reposition or a hose replacement is 
required.

H. 

Reassemble both hose assemblies per the 
diagram located on the inside of the cab door. 
Reconnect the assemblies to the pump hose and 
the discharge hose, using the clamps. (Refer to 
Section 2.5 Mix Pump).

I. 

Sanitize assembled machine as per instructions 
outlined in Section 3.9.

Figure 3-10 Mix Pump Removable Parts

Содержание O411

Страница 1: ...Model O411 OPERATORS MANUAL Manual No 513626 Rev 3...

Страница 2: ......

Страница 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Страница 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Страница 5: ...ting Controls and Indicators 7 3 3 Disassembly of Machine Parts 9 A Disassembly of Front Door 9 B Disassembly of Auger 9 3 4 Cleaning Disassembled Parts 10 3 5 Sanitizing Machine Parts 10 3 6 Cleaning...

Страница 6: ...8 Overrun Adjustment 20 4 9 Mix Pump Hose Reposition 21 4 10 Mix Pump Hose Replacement 21 4 11 Cab Temperature Adjustment 22 4 12 Drive Belt Tension Adjustment 22 4 13 Condenser Cleaning Air Cooled M...

Страница 7: ...o operate with almost any type of commercial soft serve or non dairy mixes available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qualified service...

Страница 8: ...hase 208 240 VAC 60Hz running amps 15A connection type NEMA6 20P power cord provided Compressor 13 000 Btu hr Scroll Compressor Drive Motor 3 4 hp Air Flow Air cooled units require 3 7 6 cm air space...

Страница 9: ...lation must be completed by a qualified electrician refrigeration specialist Incorrect installation may cause personal injury severe damage to the machine and will void fac tory warranty Installation...

Страница 10: ...hose clamp Be careful not to twist the mix hose 7 Turn the pump on 8 Allow the remaining 6 15cm of tubing to feed through pump until the hose adapter prevents further feeding 9 Turn the pump off CAUTI...

Страница 11: ...d nearest the outlet of the manifold will drain last and should be placed at the back of the mix container The mix low level indicator relies on proper bag placement 1 Connect3 8 9 5mm IDplasticfoodgr...

Страница 12: ...mp 3 Push the manifold adapter with spring and valve into the left port nearest the manifold outlet of the mix inlet manifold and secure with retaining clip See Figure 2 5 4 If using two mix bags repe...

Страница 13: ...to Figure 3 1 for the location of the operating controls on the machine For the information regarding error codes displayedonthecontrolpanel refertothetroubleshooting section of this manual A MAIN FR...

Страница 14: ...the Freezing Cylinder OFF ON switch to the OFF position or press the CLEAN button again If the machine is left in CLEAN for more than 20 minutes an error code E4 will be displayed on the display pane...

Страница 15: ...nt door 3 Remove the front door by pulling it off the studs 4 Remove the air bleed valve by unscrewing the knob while holding the valve stem from behind Remove the compression spring and push the air...

Страница 16: ...Use a soft cloth or sponge to apply the cleaner For best results wipe with the grain of the steel A Clean the rear seal surface from inside of the freezing cylinder B Using sanitizing solution and the...

Страница 17: ...and Drug Administration require that all cleaning and sanitizing solutions used with food processing equipment be certified for this use When sanitizing the machine refer to local sanitary regu lation...

Страница 18: ...row button once The display will read BASIC 10 Press the up arrow button once The display will read CutOut amps 11 Press the SET button A cursor will start blinking under the far right digit 12 Change...

Страница 19: ...pigot to allow the mix to flush out about 8 ounces 0 23 liters of sanitizing solution and liquid mix G Open the air bleed valve on the front door by pressing and holding Hold the valve open until the...

Страница 20: ...rough a second check valve on the piston upstroke The air and mix join at the tee and then travel to the machine C The overrun adjustment is preset at the factory If an adjustment becomes necessary re...

Страница 21: ...if applicable as an assembly from the mix container C Completely disassemble the hose assembly and the check valve Fig 3 10 Place hoses tee checkvalveassembly andpickuphoseadapterin 90 to 110 F 32 C...

Страница 22: ...16...

Страница 23: ...the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for at least 5 seconds B While still holding the PUSH TO FREEZE butto...

Страница 24: ...ne temperature on the freezing cylinder and drive motor amps are available on the same screen to assist with setup and troubleshooting Aux Temp F This reading provides the ambient temperature around t...

Страница 25: ...of the refrigerant gas in the evaporator at the front of the freezing cylinder Changingthissettingchangesthetemperatureat which the freezing cycle starts This value along with the CutOut value determ...

Страница 26: ...g Cab Off will not be shown on the IntelliTec menu Cab On If the Refriger value is set to Cabinet and the temperaturesensorinthecabinetfails thissetting determines the length of the refrigeration cycl...

Страница 27: ...e any pressure by opening the spigot C Grasp the pickup hose end of the mix pump hose with one hand and turn the pump on Pull down on the pickup hose end until 12 to 14 inches of tubing has fed throug...

Страница 28: ...SEL button press the up arrow button The LCD Screen will read Display B Release both buttons C Press the left arrow button three 3 times to navigate to the Storage menu D Press the up arrow button onc...

Страница 29: ...tely B Monthly checks 1 Check drive belts for wear and tighten belts if necessary Refer to section 4 12 2 Check the condenser filter for dirt Refer to section 4 13 4 15 EXTENDED STORAGE Refer to the f...

Страница 30: ...24...

Страница 31: ...rally caused by very low mix levels in the machine s mix container or from product breakdown Another common cause results from a restriction preventing mix from entering the freezing cylinder Check th...

Страница 32: ...the error persists contact your Authorized Stoelting Distributor for further assistance Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient c...

Страница 33: ...rrun setting 2 Raise overrun See Section 4 8 3 Low pump pressure 3 Check pump pressure 4 Large air pocket in barrel 4 Purge air from barrel 5 Auger turning counter clockwise 5 Change rotation to clock...

Страница 34: ...F DRAW 2 3 PINTS TO REDUCE SYSTEM PRESSURE TO ZERO TURN PUMP ON PURGE REMAINING AIR IN MIX BAG AND PICK UP HOSE IMPORTANT Before connecting the pick up hose to the mix bag remove as much air from the...

Страница 35: ...ing Distributor Dispensed product air pops 1 Overrun setting too high 1 Decrease overrun setting 2 Mix pump hose service life is exceeded 2 Reposition replace mix pump hose 3 Overdrawing the machine s...

Страница 36: ...30...

Страница 37: ...Parts 2 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 2 324594 Decal Attention Heat Sensitive 1 324686 Decal Danger Automatic Start 1 3247...

Страница 38: ...2 624678 O Ring Rear Seal Rear Seal Adapter Black 5 Pack 2 625133 O Ring Front Door Red 1 667868 Seal Rear Auger Orange 1 694200 Spring Air Bleed Valve 1 694255 Spring Auger Flight 5 744273 Tray Drip...

Страница 39: ...g 1 4 ID Clear Air Line 25 Increments Per Inch Cab 13 756079 Tubing 3 8 ID Clear Mix Line 25 Increments Per Inch Cab 24 756088 Tubing 1 2 ID Clear Mix Line 25 Increments Per Inch Cab 6 756204 Tubing 1...

Страница 40: ...34...

Страница 41: ...bligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting pr...

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